Center Bar

for Dual Scale

Applications

(Tri-Color or

Mono-Color)

LEOPARD FAMILY

FL-B101Q

Leopard Bargraph Meter

101 Segment LEDs

in a 9/64 DIN CASE

Smart mono-color digital bargraph

with four fully programmable set points for

monitoring, measurement, and control applications.

Left or Right Bar to match 6 Edgewise Mechanical Meters with Left or Right Pointers (Mono-Color only)

General Features

Two 9 Amp Form C, and two 4 Amp Form A relays available

Auto-sensing AC/DC power supply. For voltages between

85-265 V AC / 95-300 V DC (PS1) or 15-48 V AC / 10-72 V DC (PS2).

Optional isolated 16 bit analog output. User or factory scalable to 4 to 20 mA, 0 to 20 mA or 0 to 10 V across any desired span from one bar to the full scale range

Provision to connect an external programming lockout switch.

Optional NEMA-4 front cover.

24 V DC excitation is available to power external 4/20 mA transmitters and 5 or 10 V DC excitation is available for resistance bridge type sensors.

UL Listed

Software Features

The two 101 segment bargraph can be independently scaled.

Bargraph center zero function.

Four programmable setpoints.

Relays activation can be selected to occur above (HI) or below (LO)

each setpoint.

Decimal point setting.

Input Module Compatibility

LEOPARD FAMILY: More than 50 different Plug-in I-Series Input Signal Conditioners are approved for Leopard Family meters. Some examples are shown on pages 12 - 14. Check with your local distributors for an up to date listing.

Specifications

Input Specs:..............Depends on range and function selected A/D Converter:..........14 bit single slope Accuracy:..................(0.05% of reading + 1segment) Temp. Coeff.:.............100 ppm/C (Typical) Warm up time:...........2 minutes Conversion Rate:......10 conversions per second (Typical) Bargraph Display:.....101 segment 4 vertical

(std), horizontal (optn), red (std), green (optn), one red one green (optn)

Polarity:.....................Selectable center zero Positive Overrange:..Bargraph display flashes Negative Overrange: First segment of bargraph display flashes Relay Output:............Two 4 Amp Form A relays and Two

9 Amp Form C relays

Analog Output:.........Isolated 16 bit user scalable mA or V OIC (mA out)...........4-20 mA @ 0 to 500 max loop resistance OIV (volts out).......... 0-10 V DC @ 500 or higher resistance Power Supply:...........AC/DC Auto sensing wide range supply PS1 (std)................85-265 VAC, 50-400 Hz / 95-300 VDC @ 4.2W PS2.........................15-48 VAC,50-400 Hz / 10-72 VDC @ 4.2W Operating Temp.:......0 to 50C Storage Temp:...........20C to 70C Relative Humidity:....95% (non condensing) Case Dimensions:....3/32 DIN, Bezel: 36x144 mm(1.42x5.69) Depth behind bezel: (4.64") 117.5 mm Plus 10 mm (0.39) for Right-angled connector, or plus 18.3 mm (0.72) for Straightthru connector, or plus 26.5 mm (1.05) for Push-On connector.

Weight:.......................9.5 oz., 12 oz when packed

Page 1

Controls and Indicators Controls and Indicators

Zero Buttons

Set Point Button

Span Buttons

UP Button Indicator

Setpoint indicated

by an ON Segment

101 Segment Bar

Setpoint indicated

by an OFF Segment

DOWN Button

Indicator

Quickset Programming

This bargraph features Texmate's unique QUICKSET PROGRAMMING.

When a front panel button is pressed the associated function is directly changed. The direction of change will be either up or down, as indicated by the UP and DOWN indicator LEDs. After the indicator LED lights up there is a 0.5 second delay before any change occurs. When a button is released and pressed again the direction of change is reversed.

As there are no menu or sub-menus to navigate, the programming and setup is quick and

Front Panel Buttons

Zero Button

The Zero Button sets the Channel 1 low input signal scaling.

Span Button

The Span Button sets the Channel 1 high input signal scaling.

SP1, SP2, SP3 and SP4 Buttons These buttons setup the corresponding setpoints.

Setpoint Indication

The position of setpoints on the bargraph display are indicated by an ON segment if the bargraph display is below the setpoint, and by an OFF segment if the bargraph display is above the setpoint. (See the drawing above)

Center Bar Display Option

This display option can be selected when a dual scale is required. A custom face plate is required for dual scales. Tri-Color option is available only for the Center Bar display.

Glossary of Programming Symbols and Modes of Operation Controls and Indicators

To explain software programming procedures, logic diagrams are used to visually assist in following programming steps. The following symbols are used to represent the functions and displays of the meter:

Setpoint indicated by

an ON segment.

This arrow represents

the direction and level of an input signal

Small arrow shows

direction the bargraph display has

moved or will move.

Setpoint indicated by

an OFF segment.

Shading indicates

bargraph is ON in this area.

Standard or Center Zero Display Mode Select Header

CH1

CH2

CH2

CH1

Jumper clips enables standard display on CH1 and CH2.

Jumper clip to enable Center Zero display.

Operating Mode Select Header

This header selects one of the two basic operating modes presently available for this meter.

MODE

32 1

Mode 0 Bargraph with four set points displayed on

bargraph display.

Mode 3 Enables the Hysteresis mode for tank

filling or tank emptying applications.

When two fingers are shown side by side, the two corresponding buttons must be pressed at the same time to initiate an indicated function.

Relay Activation Mode Select Header

When no jumper clips are installed the relays will

activate when the display exceeds the set point.

Any relay that has a jumper clip installed will activate when the display is less than the set point.

Page 2

Overview of Display Modes, Scaling Capabilities and Operating Modes

Standard Display Mode

Standard Scaling

Standard display mode selected and scaled so bar increases as input signal increases from Low to Hi.

Inverse Scaling

Standard display mode selected and scaled so the bar increases as the input signal decreases from Hi to Low.

CH1

CH2Center Zero Display Mode

Bipolar Center Zero

Center point display mode selected and scaled, so the bar increases upward from zero, for increasing positive inputs and downward from zero for increasing negative inputs. When the input is zero, only the center segment will be on.

MODE

32 1

Mode 0 Channel Inputs

Display with 4 Set Points With Standard display or Center point mode selected, the setpoints are indicated by an ON segment outside the bar display area and by an OFF segment inside the bar display area.

Halfway Zero Point

Center point display mode selected and scaled, so the bar increases upwards or downwards from the center point, for signals that are greater or less than half the calibrated full scale range respectively.

When the input is equal to half the full scale range, only the center segment will be on.

Horizontal and Reverse Mounting with Custom Face Plate Installed

Horizontal or Reverse Mounting Meters can be mounted horizontally in the panel and for those applications that require an opposite growth of the bar, the meter can be vertically or horizontally mounted upside down

Mode 3 Hysteresis Band between SP1 & SP2 This mode enables the Hysteresis function. In order for Hysteresis to function, SP2 must be set to a value greater than SP1, and SP2 should be selected as High (h) Setpoint (See page 7). When these conditions are met, and Mode 3 is selected, then a Hysteresis band is created for the

SP1 relay, with the upper limit of SP2 and the lower limit of SP1. SP2 relay continues to operate normally.

For a tank filling application SP1 is set to a Low (L) Setpoint. SP1 relay can control a pump that fills the tank With Mode 3 selected, SP1 relay activates for inputs less than the SP1 level. Once activated, SP1 relay will stay ON until the tank is filled to the SP2 level.

For a tank emptying application SP1 is set to a High (h) Setpoint. SP1 can control a pump that empties the tank. With Mode 3 selected, SP1 relay activates for inputs greater than the SP2 level. Once activated, SP1 relay will stay ON until the tank is emptied to the SP1 level.

Page 3

Opening the Case to Access Mode Select Headers

The mode select headers are located on the Display Driver Board assembly. To change any of the modes, it is best to remove the Display Driver Board assembly from the case. Before removing the Display Driver Board assembly from the front of the case it is necessary to remove the rear cover and slide the main board back an inch, or remove it, to disengage the pin and socket connector between the main board and the display assembly.

Step 1

Remove the front bezel by lightly levering the plastic catches up and forward in the a b c d sequence shown.

Then remove the cover and scale faceplate.

Front view with bezel and scale faceplate removed.

Step 4

Starting with the top first, insert a small flat bladed screw driver and carefully lever the plastic catch up and tilt the Display Board assembly forward. Then repeat this action with the bottom catches.

Step 5

Remove the entire Display Board assembly by sliding it out of case.

Meter Exploded view

Optional 16 Bit Isolated Analog Output Module

Page 4

Step 2

Remove the rear cover plate by pressing down lightly with a small flat bladed screw driver to release two plastic catches, on either side of the case and levering backwards.

Step 3

Slide the Main Board back approximately 1 to disengage the pin and socket connection to the Display Driver

Board.

Operating Mode

Select Header

Standard or

Center Zero

Display Mode

Select Header

CH1

CH2

3 4

Relay Activation Mode

Select Header

Two Point Quickset Scaling and Calibration

Meters with QuICkSET PROgRAMMINg feature a unique, easy-to-use, two point scaling and calibration system.

Scaling or calibration is accomplished simply, by applying a zero or low input signal and adjusting the bar to the desired reading, using the ZERO button. A higher input signal is then applied, and the bar is adjusted to the desired reading for that input value, using the SPAN button.

IMPORTANT DETAILS THAT MAkE QuICkSET PROgRAMMINg EASY TO uSE AND uNDERSTAND

1. The zero and span buttons are functionally the same, except as follows: The ZERO button can initiate a scaling with input signals from zero to 95% of fullscale.The Span button can initiate a scaling with input signals from 5% of fullscale to 105% of fullscale.

2. When a Zero or Span button is pressed, the Up or Down indicator LED will immediately light up to show the direction, in which the Bar will move, after a 0.5 second delay. If the button is released and pressed again, the opposite Up or Down indicator will light up, and 0.5 seconds later the Bar will begin to move in that direction until the button is released.

When the bar is being adjusted to zero or fullscale, the bar will automatically stop at the zero or fullscale position, and will not overshoot these positions, even if the button continues to be pressed.

3. While the bar is being adjusted, a new offset and scale factor is continuously being calculated. At the moment the button is released, and the scaling is accepted, the calculation data is memorized and implemented. The Scaling calculation is based on the new position of the Bar, the input signal being applied at that moment, and the previously memorized position of the Bar and the input signal that was being applied, when the other button was last released.

4. Positive and negative signals maybe integrated into a two point scaling. However when either a ZERO or SPAN button is pressed the input signal being applied, must be more than 5% higher or lower than the previously memorized value of the input signal, that was being applied when the other button was last released. If not, the bar will flash, the scaling will not be accepted, and the previous scaling will still be retained in memory.

5. Because of the requirement, that a new scaling input signal must be 5% higher or lower than the previously stored value, it can sometimes be difficult to implement a desired scaling, particularly when using a calibrator that only has fixed output values. In this case Reset the Scaling by pressing the ZERO and SPAN buttons simultaneously for two seconds. Both scaling memories will be erased and an internal default scale factor will be loaded. This provides a display of zero to fullscale on the bar for an input of approximately 0 to 100% of the range selected on the input signal conditioning module. After Resetting the Scaling a new calibration, using either button, can be implemented with new input signal values. It is good practice to always use the Zero button for lower input signals and the Span button for higher input signals, even when the bar display scale is inversed.

6. The larger the difference between two points used for calibration, the better the accuracy. However if the difference is too high, and the output from the input signal conditioning module is greater than +2.1VDC, or less than -1.05VDC, the bar will flash over range. The calibration will not then be accepted and, the previous scaling will still be retained in memory. In this case, either a lower input signal must be used, or a higher range on the input module should be selected to recalibrate the meter.

Note: Most input signal conditioners have provisions for analog calibration and scaling. If the meters scale factor is set to read zero with a zero input (shorted input), and to read 10 Bars fullscale with a 2.000 V input, any pre-calibrated signal conditioner with an output that does not exceed 1 V to + 2 V, will read correctly in the meter without any further calibration.

Standard Display Mode Calibration Procedure

Standard or Center Zero Display Mode may be selected, depending on the Operating Mode selected. If the standard display mode is not already selected open the meter case as showing on page 4 and move the jumper clips on the display mode select header to the OFF position.

STEP A REVIEW THE INPuT MODuLE STATuS

1) See pages 12-14 for information on input modules that may be used with

this meter.

2) Confirm that the correct range and input is selected on the input signal con-

ditioning module.

Note: When undertaking an initial set up and primary scaling and calibration of the meter it is best to start with a reset of the scaling.

STEP B RESET THE SCALINg

1)Apply power to the meter and press the ZERO and SPAN buttons simultaneously for

2 seconds. This erases any previously memorized scalings, and resets the scaling to the factory default, of approximately zero to full scale, for an input, that is 0 to 100% of the range selected on the input signal conditioner.

Reset the scaling

to the default value on by pressing

the Zero and

Span buttons

simultaneously

for 2 secs.

Page 5

Standard Display Mode Calibration Procedure Continued

Note: To calibrate the bargraph you must be able to input two input signals. Usually the minimum input (LO Input) and the maximum input (HI Input) signals are used for optimum accuracy. However a scaling can be accomplished with any two signals that are higher or lower than each other by more than 5% of fullscale and are not greater than +2.1VDC or less than -1.05VDC.

STEP C SET THE LOW INPuT SIgNAL READINg ON THE BAR

1) Apply the LO input signal (4ma in this example) to the input pins.

2) Using the ZERO button adjust the bar down to the required position.

STEP D SET THE HIgH INPuT SIgNAL READINg ON THE BAR

1) Apply the high input signal (20mA in this example) to the input pins.

Using the SPAN button adjust the bar to the required position.

This position could be higher or lower than the position adjusted in Step 2. The scaling for an input of 4 to 20mA is now complete.

One Point Quickset Rescaling and Calibration Procedure

ONE POINT RECALIBRATION

As explained earlier, the FL-B101Q bargraph is calibrated using two point calibration. Once a bargraph is calibrated, the low end of the range may be then recalibrated without affecting the calibration of the high end, and vice versa.

For example, take an FL-B101Q that has been calibrated to read zero to full scale for an input of 4 to 20mA. If now the scaling has to be changed to read zero to full scale for an input of 0 to 20mA, only the low (4 mA) end needs to be recalibrated. The high (20 mA) end of the scaling is left untouched, and so does not change. The following one point recalibration procedure is used for this purpose.

STEP A RECALIBRATE THE LOW INPuT SIgNAL READINg ON THE BAR 1) Apply the LO input signal (0ma in this example) to the input pins.

The first segment will flash, indicating an under range condition.

2) Using the ZERO button adjust the bar up to the required position.

3) The FL-B101Q has now been recalibrated to read zero to fullscale

for a 0 to 20 mA input.

Center Zero Mode Scaling For Bipolar Inputs

The procedure for scaling the bar graph for bipolar signals is very simple. If say CH1 has to be scaled for -1V to +1V, the steps are as follows:

STEP A SELECT THE CENTER ZERO DISPLAY MODE FOR CH1

1) Following the instructions on page 4, remove the meter from the case.

2) Select the Center Zero Mode for CH1 by repositioning the jumper clip on the Center

Zero Display Mode Select Header.

CH1

CH2

STEP B REVIEW THE INPuT MODuLE STATuS

1) See pages 15 21 for information on input modules that may be use with this

meter.

2) Only the IDP4 Universal Input module can be used for dual inputs and information

on this module can be found on page 15.

3) Confirm that the correct range and input is selected on the input signal conditioning

module.

Note: When undertaking an initial set up and primary scaling and calibration of the meter it is best to start with a reset of the scaling.

STEP C RESET THE SCALINg ON CHANNEL ONE

1) Apply power to the meter and press the CH1 ZERO and CH1 SPAN buttons

simultaneously for 2 seconds. This erases any previously memorized scalings, and resets the scaling to the factory default, of approximately zero to full scale, for an input, that is 0 to 100% of the range selected on the input signal conditioner.

Page 6

Center Zero Mode Scaling For Bipolar Inputs continued

STEP D SET THE LOW INPuT SIgNAL READINg ON THE BAR

1) Apply the LO input signal (-1V in this example) to the CH1 input pins.

2) Using the CH1 ZERO button adjust the bar down to the required position. In this

case, all the bar segments from mid point down to the bottom will be ON.

STEP E SET THE HIgH INPuT SIgNAL READINg ON THE BAR

1) Apply the high input signal (+1V in this example) to the CH1 input pins.

2) Using the CH1 SPAN button adjust the bar to the required position. This position could be higher or lower than the position adjusted in Step 2. In this case, all the bar segments from mid point up to the top will be ON.

3) The scaling of CH1 for an input of -1V to +1V is now complete.

Setpoint Adjust

The bargraph has the option to have up to 4 setpoints (two 9A Form C relays and two 4A Form A relays) installed. Each relay may be set to activate either above or below its setpoint by inserting jumper clips on the Relay Activation header which is located on the Display Driver Board. See the layout diagram on Page 4 for the exact location. The steps to setup the setpoints are as follows:

1) SELECT THE RELAY ACTIVATION MODE FOR EACH INSTALLED RELAY

Make sure that the required relays have been installed in the meter. Refer to the component layout on Page 11 for relay positions. If a jumper clip is installed in a specific relay position on the Relay Activation Mode Header, that relay will activate when the display bar is lower that the programmed setpoint. If no jumper clip is installed in a specific relay position on the Relay Activation Mode Header, that relay will activate when the display bar is equal to or higher that the programmed setpoint. The Diagrams below show some of the various possibilities for relay activation.

Default

SP1, SP2, SP3, and SP4 all activate when input is equal to or higher than set point.

SP2 and SP4 activate when input is lower than set point. SP1 and SP3 activate when input is equal to or higher than set point.

SP2 activate when input is lower than set point. SP1, SP3 and SP4 activate when input is equal to or higher than set point.

SP1 and SP3 activate when input is lower than set point. SP2 and SP4 activate when input is equal to or higher than set point.

SP1, SP2, SP3, and SP4 all activate when input is lower than set point.

SP1 and SP2 activate when input is lower than set point. SP3 and SP4 activate when input is equal to or higher than set point.

3 4

3 4

3 4

3 4

3 4

3 4

Page 7

Setpoint Adjust continued

2) ADJuST THE SETPOINT FOR EACH RELAY

The setpoint for each relay is set by the front panel buttons marked SP1, SP2, SP3 and SP4. When a front panel button is pressed and held down, the associated setpoint is directly changed. The direction of change will be either up or down, as indicated by the UP and DOWN indicator LEDs. After the indicator LED lights up there is a 0.5 second delay before any change occurs. To reverse the direction of change, release the button and then press down again. As there are no menus or sub-menus to navigate, the programming and setup is quick and easy.

Setpoints are indicated on the bar display by an ON segment if the bar is below the setpoint and with an OFF segment if the bar display is above the setpoint.

Setting the Colors (For CHT or CVT Center Bar display options only)

To comply with the latest safety requirements, the tri-color bargraph is designed like a traffic light, to display either red, orange or green, but only one color at a time. When the bar reaches a selected color change point, the entire bar will change to the color designated for that zone. This eliminates any ambiguity as to the signal status, especially just after transitioning to a new zone.

However, if two or more setpoints with differently specified colors are positioned at the same set point value, the color specified for the set point with the highest identifying number will be displayed. When set points are set to the same value, the SP4 color overrides the SP3 color, the SP3 color overrides the SP2 color, and the SP2 color overrides the SP1 color.

STEP A ENTER COLOR SET MODE Hold down ALL four setpoint buttons (SP1, SP2, SP3 and SP4) and apply power to the meter. The meter will light up in the Color Set Mode. Release all the setpoint buttons.

STEP B SELECT COLOR FOR BAR ABOVE SETPOINT 1 Hold down the SP1 button. The color of the bar segments below SP1 will cycle between red,

green and orange. Release the SP1 button when the bar is the required color. Now

Whenever the bar is above the SP1 level it will be this color. When the bar is below the SP1

level it will always be red.

STEP C SELECT COLOR FOR BAR ABOVE SETPOINT 2 Hold down the SP2 button. The color of the bar segments below SP2 will cycle between red,

green and orange. Release the SP2 button when the bar is the required color. Now

whenever the bar is above the SP2 level it will be this color.

STEP D SELECT COLOR FOR BAR ABOVE SETPOINT 3 Hold down the SP3 button. The color of the bar segments below SP3 will cycle between red,

green and orange. Release the SP3 button when the bar is the required color. Now

whenever the bar is above the SP3 level it will be this color.

STEP E SELECT COLOR FOR BAR ABOVE SETPOINT 4 Hold down the SP4 button. The color of the bar segments below SP4 will cycle between red,

green and orange. Release the SP4 button when the bar is the required color. Now

whenever the bar is above the SP4 level it will be this color.

STEP F EXIT COLOR SET MODE

Turn off the power to the meter for 5 seconds and then re apply the power. The bargraph will now work with the programmed colors.

Page 8

Analog Output Scaling and Calibration

When the optional analog output module is installed, an independently calibrated 16 bit isolated, voltage or current analog output is available.

The analog signal is independently scaled to the input signal and not to the bargraph display. It is important to note that the Analog Output is completely independently of the bargraph display. This means for example that the bargraph display may be scaled to go from zero to full scale as the input changes from 0 to 5V, while at the same time, the analog output is scaled to go from 4 to 20mA as the input changes from 2 to 3V. Rescaling the bargraph or the analog output will not affect the scaling of the other.

To calibrate the Analog Output you must be able to input two input signals. Usually the minimum input (LO Input) and the maximum (HI Input) signals are used for maximum accuracy.

For example the five steps to obtain an Analog Output of 4mA to 20mA for an input of 0 to 10V are:

STEP A ACCESS THE ANALOg CALIBRATION MODE

1) Confirm the internal analog output module is installed and that the required

voltage or current output option is selected.

2) Turn OFF the power to the bargraph.

3) Hold down the ZERO and SPAN buttons simultaneously and re-power the bargraph. The ZERO button will now function as the LO button and the SPAN button will now function as the HI button for calibrating the Analog Output.

STEP B RESET THE ANALOg OuTPuT SCALINg

1) Press the LO and HI buttons simultaneously and hold them down for 2 seconds. This will reset the analog output scaling to the default value. The default analog output scaling is approximately 0 to 20mA (0 to 10V if voltage output option is selected) for an input that is 0 to 100% of the range selected on the input signal conditioner.

STEP C CALIBRATE ANALOg OuTPuT FOR LO SIgNAL

1) Apply the low input signal (0V in this example) to the meter.

2) Connect an external multimeter to the analog output pins (Pins 17 and 18).

3) Using the LO button adjust the analog output as measured on the external multimeter to be the required value. (4mA in this example). When the LO button is pressed, the UP or DOWN indicator LED shows the direction of change. To reverse the direction of change release the LO button and press down again. Initially the output changes very slowly, but speeds up as the LO button remains pressed down. The analog output for a low input can be set in this step to any value in the range of 0 to 20mA or 0 to 10V ( if the voltage output option is selected).

Turn Power ON

while holding

down the Zero

and Span Buttons

simultaneously

Reset the analog

output scaling by

pressing the LO (zero) and HI (span) buttons simultaneously

for 2 secs.

Apply 0 V to the Input Signal Pins

Adjust the Analog

output to 4.00mA with the LO (zero) button

Apply 10 V to the Input Signal Pins

STEP D CALIBRATE ANALOg OuTPuT FOR HI SIgNAL

1) Next apply the high input signal (10V in this example) to the meter.

2) Using the HI button, adjust the analog output as measured on the external multimeter to be the required value. (20mA in this example). When the HI button is pressed the UP or DOWN indicator LED shows the direction of change. Release the HI button and press again to reverse the direction of change. Initially the output changes very slowly, but speeds up as the HI button continues to remain pressed. This output may be higher or lower than the value set in Step C, and may be any value in the range of 0 to 20mA or 0 to10V. This allows the easy reversal of analog output that is required in some applications.

Adjust the Analog

output to 20.00mA with the HI (span) button

STEP E EXIT THE ANALOg OuTPuT CALIBRATION MODE

1) Turn OFF the power to the bargraph 2) Re-power the bargraph. The two buttons will now return to their original

function of ZERO and SPAN.

3) Calibration is now complete and the bar is scaled for a 0 to 10V input to

produce an analog output of 4 to 20mA.

Turn Power OFF

and then back

ON to exit

Analog output

Calibration Mode

Page 9

Functional Diagram Controls and Indicators

Connector Pinouts Controls and Indicators

This meter uses plug-in type screw terminal connectors for all input and output connections. The power supply connections (pins 23 and 24) have a unique plug and socket outline to prevent cross connection. The main board uses standard right-angled connectors.

Replacement 2-, 3-, and 4-pin plug connectors are available (see Accessories on page 18).

WARNINg

AC and DC power supply voltages are hazardous. Make sure the power supply is isolated before connecting to the meter.

Pin Descriptions Controls and Indicators

Input Signal Pins 1 to 6

Pins 1 to 6 are reserved for the input signal conditioner.

See the data sheet for the selected input signal conditioner.

Pins 8 to 15 Relay Output Pins

Pin 8 SP3 NO. Normally Open 4 Amp Form A.

Pin 9 SP1/3 COM. Common for SP1 and SP3.

Pin 10 SP1 NC. Normally Closed 9 Amp Form C.

Pin 11 SP1 NO. Normally Open 9 Amp Form C.

Pin 12 SP4 NO. Normally Open 4 Amp Form A.

Pin 13 SP2/4 COM. Common for SP3 and SP4.

Pin 14 SP2 NC. Normally Closed 9 Amp Form C.

Pin 15 SP2 NO. Normally Open 9 Amp Form C.

Pins 17 to 21 Rear Panel Switches

Note: The sequence of setpoint outputs is 3-1-4-2, enabling delay on make (dom) and delay on break (dob) to be used with both Form C relays.

Pin 18 ANALOg OuTPuT (). mA (0 to 20 mA/4 to

20 mA) or V (0 to 10 V) output is header selectable.

Pin 19 Programming LOCk. By connecting the LOCK pin

to the COMMON pin, the meter's programmed parameters can be viewed but not changed.

Pin 20 COMMON. To activate the LOCK or DIM functions from the rear of the meter, the respective pins have to be connected to the COMMON pin. This pin is connected to the internal power supply ground.

Pin 21 DIM. By connecting the display dim (DIM) pin to the COMMON pin, the display brightness setting is halved.

Pins 23 and 24 AC/DC Power Input

Auto-sensing AC/DC power supply. For voltages between 85-265 V AC / 95-300 V DC (PS1) or 15-48 V AC / 10-72 V DC (PS2).

Pin 17 ANALOg OuTPuT (+). mA (0 to 20 mA/4 to 20 mA) or V (0 to 10 V) output is header selectable.

Pin 23 AC Neutral / DC. Neutral power supply line.

Pin 24 AC line / +DC. Live power supply line.

Page 10

Component Layout Controls and Indicators

Connectors

WARNINg

AC and DC input signals and power supply voltages can be hazardous.

Do Not connect live wires to terminal blocks, and do not insert, remove or handle terminal blocks with live wires connected.

Standard plug-in screw terminal blocks provided by the Manufacturer

Page 11

I-Series Input Signal Conditioning Modules Many additional input modules are available and others are constantly being developed. Check with your local distributor or www.texmate.com for updated information.

Pre-calibrated I-Series input modules, that have span or zero potentiometers, can be interchanged between any I-Series compatible meter, without recalibration, because all of the analog scaling and reference circuitry is self-contained within the module.

Where appropriate, all the standard ranges shown are designed to be header selectable by the user, and Texmate's unique SPAN ADJUST Header facilitates scaling to almost any required engineering unit. See Input Module Component Glossary on page 16. Also see Two Point Digital Calibration and Digital Calibration on page 5.

Unless otherwise specified Texmate will ship all modules pre-calibrated with factory preselected ranges and/or scalings as shown in BOLD type. Other pre-calibrated standard ranges or custom ranges may be ordered. Factory installed custom scaling and other custom options are also available (see Ordering Information, Special Options on last page).

Symbols Indicate Module Compatibility Within Meter Families

ALL MODELS

SOME MODELS MODEL SPECIFIC

IA01: AC Volts Scaled RMS, 200/300V AC

IA06: AC Volts True RMS, 300V AC

IA02: AC Volts Scaled RMS, 200mV/2V/20V AC

IA07: AC Volts True RMS, 200mV/2V/20V AC

IA03: AC Milliamps Scaled RMS, 2/20/200mA AC

IA08: AC Milliamps True RMS, 2/20/200mA AC

IA04: AC AC Amps Scaled RMS, 1 Amp AC IA05: AC AC Amps Scaled RMS, 5 Amp AC

Page 12

IA09: AC Amps True RMS, 1 Amp AC IA11: AC Amps True RMS, 5 Amp AC

I-Series Input Signal Conditioning Modules IA10: AC Millivolts, Scaled RMS, 100mV AC

ID05: DC Volts 2/20/200/Custom V DC with Offset and 24V Exc.

Fully User Scalable

IA12: AC Millivolt RMS Sigma Delta

ID07: DC Milliamps, 2/20/200mA DC with Offset and 24V Exc

ID01: DC Volts, 2/20/200V/Custom w/24V DC Exc

IP01: Process Loop, 4-20mA IP02: Process Loop, 4-20mA with 24VDC EXC 091E

ID02: DC Millivolts, 20/50/100/200mV DC w/24V DC Exc

IP03: Process Input, 1-5V DC with Offset, 24V Exc

Fully User Scalable

IP07: Universal Process Input 2V/5V/10V/20V/200V/2mA/20mA/Custom

224C

IPT1: Prototype Board for Custom Design

ID03: DC Milliamps, 2/20/200mA DC w/24V DC Exc

ID04: DC Amps, 5A DC ID09: DC Amps, 1A DC

Fully User Scalable

Page 13

I-Series Input Signal Conditioning Modules IR02: 3 wire Potentiometer 1K min (0-F.S.)

IS06: Pressure/Load Cell Ext Exc., 20/2mV/V, 4-wire

IS07: Pressure/Load Cell Ext Exc. High Impedance,

IT03: RTD, 100 Pt. 2/3/4-wire (-200 to 800C) IT04: RTD, 100 Pt. 2/3/4-wire (-200 to 1470F) IT05: RTD, 100 Pt. 2/3/4-wire (-199.9 to 199.9F) IT14: RTD, 100 Pt. 2/3/4-wire (-199.9 to 199.9C) 187C

IT07: Thermocouple, K Type (0-1999 F) IT09: Thermocouple, K Type (0-1260 C)

IT06: Thermocouple, J Type (0-1400 F) IT08: Thermocouple, J Type (0-760 C)

IR03: Linear Potentiometer 1K min

IR04: Resistance 2K (Lynx only) IR05: Resistance 2K (Leopard only)

IS01: Strain Gage 5/10VDC Exc., 20/2mV/V, 4/6-wire IS02: Pressure/Load Cell

5/10VDC Exc., 20/2mV/V, 4/6-wire

IS04: Pressure/Load Cell Ext Exc., 20/2mV/V, 4/6wire

IS05: Pressure/Load Cell 20/2mV/V, 5/10V Exc 4-wire

Page 14

Installation

Installation

1. Install and wire meter per local applicable codes/regulations, the particular application, and good installation practices.

7. Use 28-12 AWG wiring, minimum 90 C (HH) temperature rating. Strip wire approximately 0.3 in. (7-8 mm).

2. Install meter in a location that does not exceed the maximum operating temperature and that provides good air circulation.

8. Recommended torque on all terminal plug screws is 4.5 lb-in (0.51 N-m).

3. Separate input/output leads from power lines to protect the meter from external noise. Input/output leads should be routed as far away as possible from contactors, control relays, transformers and other noisy components. Shielding cables for input/output leads is recommended with shield connection to earth ground near the meter preferred.

4. A circuit breaker or disconnect switch is required to disconnect power to the meter. The breaker/switch should be in close proximity to the meter and marked as the disconnecting device for the meter or meter circuit.

The circuit breaker or wall switch must be rated for the applied voltage (e.g., 120VAC or 240VAC) and current appropriate for the electrical application (e.g., 15A or 20A).

5. See Case Dimensions section for panel cutout information.

6. See Connector Pinouts section for wiring.

Case Dimensions Controls and Indicators

Page 15

Input Module Component Glossary

Dual input modules, and those modules exclusively compatible with the Leopard or

Tiger Families, do not have zero and span adjustments. These modules are scaled

and calibrated using the internal software functions of each individual meter.

Input and Output Pins On most modules Pin 1 is the Signal High input and Pin 3 is the Signal Low input. Typically Pin 2 is used for Excitation Voltage output.

24V DC Output Header On some modules this header enables a 24V DC 25mA (max) Excitation/Auxiliary output to be connected to Pin 2.

INPUT RANGE Header

Range values are marked on the PCB. Typically two to four positions are provided, which are selected with either a single or multiple jumper clip. When provided, a custom range position is only functional when the option has been factory installed.

SPAN Potentiometer (Pot)

If provided, the 15 turn SPAN pot is always on the right side (as viewed from the rear of the meter).

Typical adjustment is 20% of the input signal range.

ZERO Potentiometer (Pot)

If provided, the ZERO pot is always to the left of the SPAN pot (as viewed from the rear of the meter). Typically it enables the input signal to be offset 5% of full scale (-100 to +100 counts).

100 Counts

+ 100 Counts

15 Turn Potentiometer

SPAN ADJUST Header

This unique five-position header expands the adjustment range of the SPAN pot into five equal 20% steps, across 100% of the input Signal Span. Any input Signal Span can then be precisely scaled down to provide any required Digital Display span from 1999 counts to 001 (one count).

1 2

4 5

SPAN Adjust

Header position

SPAN Pot %

Signal Span %

< Decrease Span Increase >

20%

20%

20%

40%

20%

60%

20%

20%

80% 100%

Equivalent

Circuit

Input LO

Acts like 75 Turn 1 Mega Ohm Potentiometer

Input

SPAN RANGE Header

When this header is provided it works in conjunction with the SPAN ADJUST Header by splitting its adjustment range into a Hi and a Lo range. This has the effect of dividing the adjustment range of the SPAN pot into ten equal 10% steps across 100% of the input Signal Span.

ZERO OFFSET RANGE Header When provided, this three position header increases the ZERO pots capability to offset the input signal, to 25% of the digital display span. For example a Negative offset enables a 1 to 5V input to display 0 to full scale. The user can select negative offset, positive offset, or no offset (ZERO pot disabled for two step non-interactive span and offset calibration).

Zero Offset Range Header

ZERO ADJUST Header

When this header is provided, it works in conjunction with the ZERO OFFSET RANGE Header, and expands the ZERO pots offset capability into five equal negative steps or five equal positive steps. This enables virtually any degree of input signal offset required to display any desired engineering unit of measure.

Page 16

Ordering Information

BASIC MODEL #

DISPLAY

FL-B101Q

POWER SUPPLY

INPUT MODULES

ANALOG OUTPUT

RELAY OUTPUT

OPTIONS / ACCESSORIES

OA____

Add to the basic model number the order code suffix for each standard option required. The last suffix is to indicate how many different special options and or accessories that you may require to be included with this product.

Ordering Example: FL-B101Q-RVR-PS1-IA01-OIC-R11-OA2. OA2 are CR-CHANGE and an OP-N4/144X36 (Two "Options and Accessories")

FL-B101Q...144x36mm, Leopard, 101 Segment Bargraph, 4 Digit......

450 State Place Escondido, CA 92029 Tel: 1-760-598-9899 USA 1-800-839-6283 Thats 1-800-TEXMATE Fax: 1-760-598-9828 Email: [email protected] Web: www.texmate.com

Page 18

For product details visit www.texmate.com

Local Distributor Address

About TexMate

Texmate is an American manufacturer of high durability industrial grade panel meters, bar graphs, and transducers. Texmate's meters are frequently equipped with relays and various signal outputs for industrial automation applications and are known for their extremely long service life.