TIGER FAMILY
General Features
The Tiger 320 Operating System supports an easy to use PC based Configuration Utility Program, which can be downloaded FREE from the web, and programming from front panel buttons.
The T Version supports custom macro programs that can be easily produced with the Tiger 320 Macro Development System (available FREE on the web). The Development System enables programs to be written in BASIC, which can utilize any combination of the hundreds of functions and thousands of registers embedded in the Tiger 320 Operating System.
Two 8-digit, 7x5 dot, 0.217 high positive reflective LCD displays with black text on a grey background. These are suitable for displaying two independent input signals, or a combination of processed signals such as rate and total.
Brightness (Contrast) control of LCD display from front panel
buttons.
Modular construction with more than 120 interchangeable input signal conditioners and more than 25 interchangeable I/O modules.
Up to 4 input channels with cross channel math for multi-chan-
nel processing.
For applications where sensor excitation is required, modules are provided with 5V, 10V or 24 V DC voltage outputs.
On demand tare, calibration and compensation can be initi-
ated by the front panel program button.
Autozero maintenance for super stable zero reading is pro-
vided for use in weighing applications.
Programmable input averaging and smart digital filtering for
quick response to input signal changes.
Display text editing. Customize display text for OEM applica-
tions.
Scrolling display text messaging on T meters with macros.
Auto-sensing high voltage or optional low voltage AC / DC
power supply.
Serial output options include RS-232, RS-485, ModBus,
Ethernet, or direct meter-to-meter communications.
Single or dual 16-bit Isolated Analog Outputs. Programmable 0~4 to 20mA or 0 to 10V for retransmission, 4-20mA loops to drive valve actuators, remote controllers & displays, multiloop feedback and PID output. Scalable from 1 count to full scale.
Dual independent totalizers to integrate input signals.
6 super smart, independently programmable setpoints with 8 selectable functions, including latching, deviation, hysteresis, register resetting, tracking and dual PID. Plus 7 programmable timer modes on all 6 setpoints.
Setpoint tracking, setpoint latching and manual relay reset.
Setpoints activated from any input, any register in the meter
or from any digital input.
Plug-in I/O modules include electromechanical or solid state relays, logic outputs or open collector outputs. 6 inputs & 16 outputs of opto-isolated I/O can be connected to an external DIN Rail terminal block module.
Internal program safety lockout switch to prevent tampering.
Peak & valley (max & min) with front panel recall and reset.
Real time clock with 15 year Lithium battery backup.
Data logging within the meter (up to 4000 samples with date/
time stamp).
Optional NEMA-4 front cover.
UL Listed
TIGER FAMILY: More than 120 different Plug-in I-Series Input Signal Conditioners are approved for the Tiger Family of meters.
See I-Series Input Signal Conditioning Modules Guide (Z87) for an up-to-date list.
General Features................... 1 Specifications..................... 2-3 Block Diagram of Tiger 320 Structure... 9 Controls & Indicators............... 6-7 Front Panel Configuration & Setup...... 8 Front Panel Programming Codes.... 9-10 Initial Setup Procedures.......... 11-12 Display Brightness.................. 12 Calibration Modes............... 13-16
Table of Contents
Programming Procedures......... 17-29 Setpoint Programming Mode...... 30-35 Registers......................... 36 Functional Diagram................. 37 Connector Pinouts.................. 37 Carrier Board Output Pins........... 38 Relay and Logic I/O Modules......... 38 Component Layout & Ext. Devices... 39-40 Installation Guidelines............... 41
Index......................... 42-43 Case Dimensions.................. 44
Page 1
Digital Display: 8-digit, 7x5 dot, 0.217 (5.5 mm) reflective LCDs.
Digital Display Range: -9999999 to 99999999
Update Rate: 3 to 10 times per second
Display Dimming: 8 brightness (contrast) levels. Front Panel selectable
Scrolling Display Text Messaging: Full dot matrix text characters supported on T Version with macros
Scrolling Display Text Messaging: Full alphanumeric, 7-segment text characters supported on T Version with macros.
Polarity: Assumed positive. Displays - negative
Decimal Point: Front panel, user selectable to five positions.
Overrange Indication:
Underrange Indication:
Front Panel Controls: PROGRAM, UP, DOWN, F1, F2, F3.
Processor: 32 bit with floating point math (18.4 MHz).
Flash Memory: 64k, 4k for use by custom macros.
RAM: 1.25k and FeRAM 4k.
EEPROM: E Version 4k standard, T Version 32k standard. Memory upgrades available to 32k for LIN Tables and 1MB for Data Logging and custom macros.
Registers: 6144 registers comprised of 8, 16 or 32 bit signed, unsigned or floating point registers, implemented in a combination of RAM, FeRAM, Flash and EEPROM.
Internal communication BUS: 32 bit I2C BUS
Real Time Clock (option):
Year:Month:Date:Hour:Minute:Second with 15 yr Lithium battery backup.
Configuration: Supports Front Panel Programming Codes and a PC-based Configuration Utility Program, which may be downloaded free from our website. T Version also supports custom macros.
Page 2
The Tiger 320 Macro Development System, which may be downloaded free from our website, can be used to create powerful macro software that allows Tiger 320 T Versions to be easily customized to suit any proprietary OEM application.
Counter Functions: Two built-in counters. UP counters, DOWN counters, UP/DOWN counters and high speed quadrature counters.
Data Logging: Logging with a date/time stamp, initiated at timed intervals, by activation of a setpoint, or manually. Data stored in internal 1MB EEPROM or in a removable 4 to 128M Flash Card Memory Module. Endless loop recording is supported.
Input Compensation: Provides compensation to the primary input channel (CH1) via channels 2, 3 or 4.
Linearization: 4 selectable 32 point or one 125 point flexible linearization tables are provided.
Logic I/O: 28 Macro programmable I/O ports supported.
Manual Loader: Front panel adjustable, 4 to 20mA or 0 to 10V isolated analog output.
Math Functions: Cross channel math functions to calculate the sum, difference, ratio or the product of two inputs.
On Demand Functions: Tare, compensation and calibration.
Peak and Valley: The meter can retain peak and valley (min/max) information and recall this on the front panel.
Remote Setpoint Input: Remote setpoint input via channel 2.
Serial Output Protocols: Selectable communication modes include ASCII, Modbus (RTU), Master Mode (for meter to meter communication) and an Epson compatible printer driver. An Ethernet optional output carrier board is also supported.
Setpoint Functions: Six super smart setpoints with fully configurable hysteresis, on and off delays, one shot, pulse and repeat timers, latching, dual PID, setpoint tracking, resetting of registers, initiating of logging and printing.
Signal Conditioning Functions: Averaging, smart filter, rounding, square root,auto zero maintenance.
Timer: Timer functions supported in either timeup, time-down, or real-time clock modes.
Totalizer: Two totalizers for running total and batch totals of a process signal that can be accumulated over time.
Inputs Available: More than 120 single, dual, triple and quad input signal conditioners available covering all types of analog, digital and mixed input signals.
Accuracy: Tiger 320 PMCs enable the user to establish any degree of system accuracy required. Built-in compensation and linearization functions enable system accuracies of the order of 0.0001% of reading for analog inputs. Stop -Start time resolution from 1sec to 0.7nsec. Digital input and pulse counts 1 count.
A/D Convertors: A Dual Slope, bipolar 17 bit A/D is provided as standard on the main board. SMART modules can have 24 bit or 16 bit Delta-Sigma A/D convertors that utilize the internal I2C BUS.
Temperature Coefficient: Typically 30ppm/ C.
Compensation can be utilized to achieve system temperature coefficients of 1ppm.
Warm Up Time: Up to 10 minutes, depending on input module.
Conversion Rate: Typically 10 samples per second.
However, SMART input modules are available that can convert at 60, 240, 480 or 960 samples per second.
Control Output Rate: Can be selected for 100msec or 10msec. Some SMART modules have SSR outputs that react within 1.2msec.
Analog Output Specifications: Accuracy: 0.02% FS. Resolution: 16-bit Delta-Sigma D/A provides 0.4A on current scaling, 250V on voltage scaling.
Compliance: 500 maximum for current output.
500 minimum for voltage output. Update Rate:
Typical 7 per second. Step Response: Typical 6msec to a display change. Scalable: From 1 count to full scale.
Seven I/O Modules: Plug into any carrier board from rear.
1. Four Relay Module: Available in six combinations from one relay up to a total of two 9/10A Form C Relays* and two 4/5A Form A Relays**.
2. Four Relay Module: Available with one to four 5A
Form A Relays**.
3. Six Relay Module: Available with five or six 4A Form
A Relays**.
*Form C Relay Specifications: 9/10A 240VAC~1/2 HP, 8A 24VDC. Isolation 3000V. UL and CSA listed. **Form A Relay Specifications: 4/5A 240VAC, 4A 24VDC. Isolation 3000V. UL and CSA listed.
4. Four Solid State Relay (SSR) Module: Available with one to four independent (210mA DC only) SSRs (300V max).
5. Six Output 5VDC / TTL or Open Collector: Available with 0 to 5VDC (50 mA) or 0 to V+ (5VDC max, 50 mA).
6. Opto Isolated I/O Module: Available in either 6 Outputs & 6 Inputs, or 16 Outputs and 6 Inputs. For connection to an external breakout box.
7. Flash Card Memory Module: Available with 8 or 16
MB memory.
Excitation Voltage: Depends on input module selected. Typically, 5V, 10V or 24VDC is provided.
Power Supplies
(See pages 38-39 for pinouts and details of modular construction)
Two Optional Plug-in Carrier Boards: Provide three different serial outputs or no serial output, support single or dual analog outputs, and accept any one of seven different plug-in I/O modules.
1. Standard Carrier Board: Is available without a serial output, or with either an isolated RS-232 or an isolated RS-485 (RJ-6 socket).
2. Ethernet Carrier Board: 10/100Base-T Ethernet (RJ-
45 socket).
Two Isolated Analog Output Options: Mounted on any
carrier board.
1. Single Analog Output: Fully scalable from 4 to 20mA or 0 to 20mA (or reverse) and selectable for 0 to 10VDC (or reverse).
2. Dual Analog Output: Fully scalable from 0 to 10VDC (or reverse).
Auto sensing AC/DC (DC to 400Hz) hi volts std, low volts optional.
PS1 (standard): 95-300VDC or 85-265VAC, 50-400Hz, 2W nominal.
PS2 (optional): 10-72VDC or 14-48VAC, 50-400Hz, 2W nominal.
Environmental (See Rear page for IP-65 & NEMA-4 options)
Operating Temperature: 0 to 50 C (32 F to 122 F).
Storage Temperature: -20 C to 70 C (-4 F to 158 F).
Relative Humidity: 95% (non-condensing) at 40 C (104 F).
Mechanical (See Rear page for more details)
Case Dimensions: 1/8 DIN, 96x48mm (3.78 x 1.89) Case Material: 94V-0 UL rated self-extinguishing polycarbonate.
Weight: 11.5 oz (0.79 lbs), 14 oz (0.96 lbs) when packed.
Certifications and Listings
CE: As per EN-61000-3/4/6 and EN-61010-1.
UL: E469078
Page 3
Page 4
Page 5
Optional Membrane Touch Pad Faceplate P.N.: 76-DI60X-N4 for LCD Display
Program Button
While programming, pressing the P button saves the current programming settings and moves to the next programming step.
You can move through the programming codes using the program button. The codes you pass are not affected, unless you stop and make changes using the Pressing the P and button at the same time initiates the main programming mode. To save a new configuration setting and return to the operational display, press the P button once and then press the P and button at the same Pressing the P and button at the same time initiates the setpoint programming mode. To save a new configuration setting and return to the operational display, press the P button once and then press the P and See Display with Faceplate and Bezel diagram.
button at the same time.
buttons.
time.
button to increase the value of the displayed parameter.
Up Button
When setting a displayed parameter during programming, press the
When in the operational display, pressing the button initiates a viewing mode that allows you to view the readings on channels 1 and 3, setpoints 1, 3, and 5, peak, and total 1. Once into the viewing routine, pressing the button moves through each displayed parameter.
See Display with Faceplate and Bezel diagram.
button to decrease the value of the displayed parameter.
Down Button
When setting a displayed parameter during programming, press the
When in the operational display, pressing the button initiates a viewing mode that allows you to view the readings on channels 2 and 4, setpoints 2, 4, and 6, valley, and total 2. Once into the viewing routine, pressing the button moves through each displayed parameter.
Page 6
Function Buttons
Function buttons F1 and F2 activate pre-programmed macros on demand. each macro is written to activate from a specific function button. When the function button is pressed, the macro carries out its designated tasks.
See Display with Faceplate and Bezel diagram.
Dual LCD Display
The two 8-digit LCD displays are used to display two independent input signals, or a combination of processed signals such as rate and total.
Top Display
The top display is known as the primary display during programming and displays the three digit code settings when in a programming mode.
Bottom Display
The bottom display is known as the secondary display during programming and displays the programming code number or sub-menu name.
Program Lockout Switch
When the PROGRAM LOCKOUT switch is set to position 2, all programmable meter functions can be changed.
When set to the ON position, the PROGRAM LOCKOUT switch prevents any programming changes being made to the meter. If programming is attempted, the meter displays [LOC]. The ON position allows programming parameters to be viewed but not changed.
See Display PCB without Faceplate and Bezel diagram.
Setpoint Lockout Switch
When the SETPOINT LOCKOUT switch is set to position 1, the setpoints can be programmed. Once the setpoint values have been entered and the SETPOINT LOCKOUT switch set to the ON position, the setpoints can be viewed but not changed.
See Display PCB without Faceplate and Bezel diagram.
Error Message [Error]
Error messages usually occur during calibration procedures.
The three most likely causes of an error message are:
1) The full scale and zero signals were too similar.
Note, the high input (full scale) signal must be at least 1000 counts greater than the low input (zero) signal (positive and negative values are allowed).
2) The scaling requirement exceeded the
the capability of
meter (99999999
to +99999999).
3) No input signal present, or incorrect connections.
ERROR 1
Test Pin
Configure Code 9 to [0XX]. When the TEST pin (pin 10) is connected briefly to the COMMON pin (pin 11) all segments of the display and setpoint annunciators light up. Six eights and six decimal points (8.8.8.8.8.8.) are displayed for a short period. The microprocessor is also reset during this time, losing all RAM settings such as peak and valley, and any digital input pin settings set up in Code 9.
The TEST pin can also be configured in Code 9 to carry out the following (see Meter Programming Codes on Page 17):
Reset counter channel 1 and total 2 at power-up [1XX].
Reset counters, CH1, CH2, CH3, CH4,- total 1, and total 2 at
power-up [2XX].
Reset total 1 and total 2 at power-up [3XX].
Lock Pin
By configuring Code 9 to [XX0], connecting the LOCK pin (pin 8 on the main PCB) to the COMMON pin (pin 11 on the main PCB), locks out the main and setpoint programming modes. All meter programming codes and
setpoints can be viewed but not changed.
Locked
Display
The main programming mode can be entered, but only the brightness setting adjusted. After adjusting the brightness setting, pressing the P button displays [LoCK].
The LOCK pin can also be configured in Code 9 to carry out the following functions (see Meter Programming Codes on Page 17):
Reset channel 1 [XX1].
Reset channel 2 [XX2].
Reset channel 3 [XX3].
Reset channel 4 [XX4].
Reset tare [XX5].
Reset total 1 [XX6].
Unlatch (de-energize) all setpoints [XX7].
Hold Pin
Configure Code 9 to [X0X]. When the HOLD pin (pin 9) is connected to the COMMON pin (11) the displayed reading is frozen. However, A/D conversions and all control functions continue and as soon as pin 9 is disconnected from pin 11 by the switch, the updated reading is instantly displayed.
The HOLD pin can also be configured in Code 9 to carry out the following functions (see Meter Programming Codes on Page 17):
Reset channel 1 [X1X].
Reset total 1 and total 2 [X2X].
Reset total 2 [X3X].
Reset peak and valley [X4X].
Reset tare [X5X].
Set tare [X6X].
Unlatch (de-energize) all setpoints [X7X].
Capture Pin
When the CAPTURE pin (pin 12) is connected to the COMMON pin (pin 11), the CAPTURE pin can be programmed for setpoint/ relay activation or macro control applications in the setpoint control settings mode of the setpoint programming mode [SPCX] [X2X].
Common Pin
To activate the LOCK, HOLD, TEST and CAPTURE pins from the rear of the meter, the respective pins have to be connected to the COMMON pin (pin 11).
Page 7
The meter uses a set of intuitive software codes to allow maximum user flexibility while maintaining an easy programming process.
To configure the meters programming codes, the meter uses the three right-hand side display digits.
These are known as the first, second, and third digits and can be seen in the diagram opposite.
99999.9
First
Digit
Second
Digit
Third
Digit
To explain software programming procedures, diagrams are used to visually describe the programming steps. The following conventions are used throughout the range of Tiger 320 Series document diagrams to represent the buttons and indicators on the meter, and the actions involved in programming the meter:
Symbol
Explanation
symbol
represents
This the
OPERATIONAL DISPLAY. After the meter has been powered up, the display settles and indicates the input signal or the result of a math function to the meter. This is known as the operational mode and is generally referred to as the operational display throughout the documentation.
All programming modes are entered from this level.
This symbol represents the PROGRAM button.
In a procedure, pressing the program button is always indicated by a left hand. A number indicates how many times it must be pressed and released, or for how long it must be pressed before releasing.
Contrast
99999.9
This symbol represents the UP button.
Shown in a diagram, pressing the UP button is always indicated by a right hand.
This symbol represents the DOWN button.
Shown in a diagram, pressing the DOWN button is always indicated by a right hand.
Where two right hands are shown on the same diagram with the word OR between them, this indicates that both the buttons can be used to adjust the display: UP for increase, DOWN for decrease.
and
[SPAN]
[10000]
Text or numbers shown between square brackets in a description or procedure indicate the programming code name of the function or the value displayed on the meter display.
Page 8
Programming procedures are graphic based with little descriptive text.
Each procedure shows a number of meter panel displays running in procedural steps from the top to the bottom of the page.
If need be, the procedure may run into two columns with the left column running down the page and continuing at the top of the right-hand column. Each action performed by the user is shown as a numbered step.
Each procedural step shows the meter display as it looks before an action is performed. The hand or hands in the procedural step indicate the action to be performed and also how many times, or for how long, the button is to be pressed.
For example, the diagram below shows the meter in the operational display. With a left hand pressing the P button and a right hand pressing the button, the user is entering the main prog r a m m i n g mode. This is indicated by the next diagram displaying [bri] and [5]. This is the display brightness mode and is the first sub-menu of the main programming mode.
Step 1
Step 2
Where a left and right hand are shown on separate buttons on the same diagram, this indicates that the buttons must be pressed at the same time.
The only exception to this rule is when carrying out the Model and Software Code Version Check.
When two displays are shown together as black on grey, this indicates that the display is toggling (flashing) between the name of the function and the value or configuration setting.
Where a number is not definable, the default setting [000] is shown.
If an X appears in place of a digit, this means that any number displayed in that digit is not relevant to the function being explained, or more than one selection can be made.
The meters programming codes are divided into two modes:
the main programming mode, and the setpoint programming mode (See diagram below).
Each mode is accessible from the operational display.
Programming Tip
The easiest and fastest way to configure the Tiger 320 is to use a PC with the free downloadable configuration utility program.
Main Programming Mode
The main programming mode provides access to program all meter functions, except setpoints.
Setpoint Programming Mode
The setpoint programming mode provides access to program all setpoint and relay functions.
To enter or exit the Main Programming Mode, press
P and
at the same time
Main Programming Mode
Display Brightness
[bri]
[CAL]
Calibration Modes for Input and Output
[CodE_1]
Code 1 Display Configuration
[CodE_2]
Code 2 CH1 Measurement Task & Sampling Rate
[CodE_3]
Code 3 CH1 Post Processing & Serial Mode Functions
[CodE_4]
Code 4 CH2 Measurement Task & Sampling Rate
[CodE_5]
Code 5 CH3 Functions
[CodE_6]
Code 6 CH4 Functions
[CodE_7]
Code 7 Result Processing
Programming Tip
Save Code Settings & Exit
[CodE_8]
Code 8 Data Logging & Print Mode
[CodE_9]
Code 9 Functions for Digital Input Pins
[CodE10]
Code 10 Bargraph Setup
To enter or exit Programming Mode, press P and at the same time
the Setpoint
Setpoint Programming Mode
Setpoint Activation Values Mode
Programming Tip
time to exit.
Enter these menus to adjust SP activation values
[SP_1]
Setpoint 1
[SP_2]
Setpoint 2
[SP_3]
Setpoint 3
[SP_4]
Setpoint 4
[SP_5]
Setpoint 5
[SP_6]
Setpoint 6
Setpoint & Relay Control Settings Mode
Enter these menus to configure SP control values
[SPC_1]
Setpoint 1
[SPC_2]
Setpoint 2
[SPC_3]
Setpoint 3
[SPC_4]
Setpoint 4
[SPC_5]
Setpoint 5
[SPC_6]
Setpoint 6
Page 9
View Modes
While in the operational display, pressing the you to view but not change the following parameters:
button allows
On Demand Modes
The meter can be programmed to activate the following functions on demand by pressing the P button for 4 seconds:
Tare.
Single-point calibration.
Two-point calibration.
Primary input compensation.
Manual loader (manual offset).
Print.
The on demand function is selected in the calibration mode.
99999.9
After configuring an on demand function in the Calibration On Demand Mode, press the P button for 4 seconds to activate one of the following selected on demand modes.
On Demand Modes
Tare
Single-point calibration
Two-point calibration
Primary input compensation
Manual loader (manual offset)
For a full breakdown of all programming codes, see the Tiger 320 Series Programming Code Sheet (NZ101).
Channel 1.
Channel 3.
Setpoint 1.
Setpoint 3.
Setpoint 5.
Peak (of CH1).
Total 1 (total of CH1).
While in the operational display, pressing the you to view but not change the following parameters:
button allows
Channel 2.
Channel 4.
Setpoint 2.
Setpoint 4.
Setpoint 6.
Valley (of CH1).
Total 2 (total of CH2).
Pressing both the
either the peak, modes resets the setting to the current displayed signal.
buttons at the same time while in valley, total 1, or total 2 view
and
To view, press
button:
the
View Mode
To view, press
button:
the
View Mode
CH1
CH3
SP_1
SP_3
SP_5
PEAK
TOT_1
CH2
CH4
SP_2
SP_4
SP_6
VALLEY
TOT_2
Page 10
Before configuring the meter, carry out the following meter configuration checks:
Model and software code version check.
Code blanking and macro check.
After powering-up the meter, check the model and software code version number and note this in your user manual.
Model and Software Code Version Check
The meter model and software code version number can be checked at any time while in the operational display using the following procedure.
START HERE
MODEL & SOFTWARE
CODE VERSION
CHECK
Operational Display
99999.9
99999.9
Example
3.011
DI802T
99999.9
Operational Display
Programming Tip
The Model and Software Code Version checking procedure can be performed at any time without interfering with other configuration settings.
Code Blanking and Macro Check Tiger 320 Series meters have the ability to hide (blank out) all or some programming codes, making them tamper-proof. This can only be done using the Meter Configuration program.
With code blanking turned ON, all main and setpoint codes that have been blanked out during factory programming are hidden, preventing them from being reprogrammed. Any codes that have not been blanked out are still visible and can be reprogrammed.
Turning code blanking OFF means all meter programming codes are visible when you enter the programming modes and can be reprogrammed.
A macro is a set of commands that run automatically when the meter is powered up. We have a growing library of macros to suit a wide range of standard customer applications.
Macros can be installed in the meter at the factory during initial programming or by the customer at some later date. Macros are written and compiled using the BASIC Compiler program, and loaded into the meter using either the BASIC Compiler program or the Meter Configuration program.
Turning the macro OFF means that the meter will not perform the automatic commands pre-programmed to run with the macro.
Unless requested to blank out all or some programming codes and/or run a macro, we will program the meter in the code blanking OFF and macro OFF (default) setting.
To turn the code blanking and macro settings from ON to OFF:
START HERE
CODE BLANKING
& MACRO CHECK
PROCEDURE
Step 1
Press and hold
the and
buttons
Example
Page 11
Step 5
Press the Prog. button.
Example
Step 7
Press the Prog. button.
Off
Macro
Off
99999.9
Operational Display
Display Configuration
Once you have read the user manual and related supplements, and installed and powered-up the meter, configure the display
to suit its designated application.
Display Brightness (Contrast) Mode The display brightness mode is accessed when entering the main programming mode. It allows you to adjust the brightness of the display LCDs and setpoint annunciators without interfering with other configuration settings. It is always available, even with the PROGRAM LOCK switch set to ON, or the external LOCK pin connected to the COMMON pin, locking out the programming modes.
The display brightness can be set between 0 and 7, with 0 being dull and 7 being bright. The default setting is 5.
2-POINT CALIBRATION
Example Procedure:
Configure the display brightness (contrast) setting to 7 (bright).
START HERE
DISPLAY BRIGHTNESS
(CONTRAST)
Operational Display
Step 1
Enter Brightness Mode
Programming Tip
Code Blanking and Macro ON/OFF settings revert to the meters original configuration settings when the meter is powered off and on.
Step 2
Adjust brightness to 7
Example
Step 3
Save Brightness setting.
Exit Brightness mode.
Return to Operational
Display
Operational Display
Programming Tip
The Display Brightness setting procedure can be performed at any time without interfering with other configuration settings by entering the main programming mode.
Page 12
The Tiger 320 Series meter has an extremely powerful set of input and output calibration modes. See diagram below.
ON DEMAND Functions
In this mode the meter can be programmed to activate one of the following on demand functions by pressing the P button while in the operational display:
On Demand TARE.
On Demand Single-point Calibration (requires single input source).
On Demand Two-point Calibration (requires dual input source).
On Demand Primary Input Compensation Mode.
On Demand Manual Loader Mode.
Calibration Modes
The following calibration modes are available:
Manual Calibration (requires NO input source).
Two-point Calibration (requires dual input source).
This is the calibration mode generally used to calibrate the meter for most applications. An example procedure has been included.
Calibrate Thermocouple (requires K type thermocouple
input source).
Calibrate RTD (requires RTD 385 input source).
Calibrate Smart Input Module (not available on all input
modules).
Calibrate Analog Output (requires multimeter connected to pins
16 and 17).
SPAN
2500
ZERO
SPAN
2500
CH2
CH1
OFF-R
SCAL-R
10000
ZERO
SPAN
2500
INPUT
0.0V
ZERO
32F
INPUT
32.0F
CAL-LO
]6384
CAL-HI
30000
BAUD
9600
PARITY
OFF
AZ-CAP
OFF
AZ-MOT
AVE-S
OFF
AVE-W
OFF
INPUT
10000
AFTER
1 SEC
MODE
MAN
ZERO
F.S.
999999
Page 13
[CAL] - Calibration Modes for Input and Output continued [CAL] - Calibration Modes for Input and Output continued Related Calibration Functions
The following functions are also configured in the calibration mode. See Advanced Calibration and On Demand Mode Supplement (NZ203) for further calibration details.
Serial Communications Properties
Selecting [CAL][20X] enters the Serial Communications Properties Mode.
This mode allows you to configure the serial communications output module baud rate, parity, time delay, and address settings.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
Also see the Serial Communications Module Supplement
(NZ202) for further details on the serial communications module.
Set Auto Zero Maintenance Selecting [CAL][21X] enters the Set Auto Zero Maintenance Mode.
This mode allows you to configure auto zero maintenance settings for weighing applications applied to the channel selected in the 3rd digit.
Totalizer Settings
Selecting [CAL][23X] enters the Totalizer Settings Mode.
This mode allows you to configure the settings for the totalizer selected in the 3rd digit. An input value of 10000 counts is applied to a selectable time period to produce the required total value.
The cutoff is a programmable limit below which the input is not totalized.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
Also see the Totalizing and Batching Supplement (NZ208) for further details on K factor and totalizer cutoff parameters.
Set Averaging Samples & Averaging Window Selecting [CAL][22X] enters the Set Averaging Samples and Averaging Windows Mode.
This mode allows you to configure the number of input signal samples to average over, and the size of the averaging window in display counts applied to the channel selected in the 3rd digit.
Selecting [CAL][22X] enters the Set Averaging Samples and Averaging Windows Mode. When in this mode, the [AV_S] menu allows you to select the number of input signal samples to average over. After setting the number of samples, moving to the [AV_W] menu allows you to configure the size of the averaging window in displayed counts.
The meter averages the input samples over the selected number of input samples (selected in the [AV_S] menu). This carries on in a continual process provided the input signal stays within the averaging window (set in the [AV_W] menu). If the sample moves out of the averaging window, the meter responds quickly to the change by displaying the non-averaged signal value.
When the signal stabilizes, a new averaging window is established and averaging resumes.
You can program the number of samples you want to average the input signal over from 1 to 255 samples. The averaging window can be set to between 1 and 65535 counts.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
See Input Signal Sampling Showing Averaging Window diagram opposite.
Example Procedure
The example procedure on Page 16 shows how to configure channel 1 (CH1) with an averaging sample rate of 10 counts and an averaging window of 1000 counts.
Page 14
Setup 32-point Linearization Tables Selecting [CAL][24X] enters the Setup 32-point Linearization Tables Mode.
This mode allows you to set up the linearization table or tables using the manual or auto setup modes. The table or tables can then be selected to linearize the signals on channels 1 to 4.
See Linearization Table Notes on Page 28 for a description of memory related issues with linearization.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
Also see the Linearizing Supplement (NZ207) for further details on linearization table setup and use.
Scale Analog Output
Selecting [CAL][25X] enters the Scale Analog Output Mode.
This mode allows you to calibrate and scale the analog output signal. Before calibrating the analog output in the calibration mode, the data source for the analog output must be configured in Code 1.
See the calibration modes diagram on Page 13 showing a breakdown of 1st, 2nd, and 3rd digits.
Also see the Analog Output Module Supplement (NZ200) for further details on the analog output module.
Also see Configure Data Source Procedure on Page 19 for an example of setting the analog output data source.
Calibration Mode Procedures Supplement The Advanced Calibration and On Demand Mode Procedures Supplement (NZ203) describes in detail all Tiger 320 Series meter related calibration procedures configured in the calibration mode.
Two-point Calibration
Two-point calibration is the most commonly used method of calibrating Tiger 320 Series meters when a low and high input source is available.
Example Calibration Procedure
Calibrate channel 1 (CH1) using the two-point calibration method. Set the calibration mode display to [111].
2-POINT CALIBRATION
The low input source is applied to the meter when setting the zero value.
The high input source is applied to the meter when setting the span value.
START HERE
TWO POINT
CALIBRATION
Step 1
Enter Brightness Mode
Operational Display
HIGH
Signal
Step 7
7.1. Adjust display to desired reading for
span input
Step 2
Pass Brightness and
enter Calibration Mode
Example
Step 8
Save zero and span settings and re-enter Calibration Mode
Step 3
Select Calibration
Mode [111]
Step 4
Enter Cal Mode [111] For 2-point calibration
of CH1
Step 5
5.1. Adjust display to desired reading for
zero input
LOW LOW
Signal Signal
Example
Step 6
Set reading for zero load into meter and enter Span Mode
Step 9
Select the No Function Calibration Mode [000]
Step 10
Save Calibration Mode [000] setting and enter Code 1
Step 11
Exit Code 1 and return to operational display
Page 15
Input Signal Filtering and Averaging Input signal filtering and averaging is configured in the calibration mode. Programmable averaging allows you to program the number of samples you want to average the input signal over (from 1 to 255 samples).
A programmable averaging window provides a quick response time to large input signal changes. The averaging window can be set to between 1 and 65535 counts.
Example Procedure:
Select an averaging sampling rate of 10 samples and an averaging window of 1000 counts for Channel 1 by setting [CAL] to [221].
See Advanced Calibration & On Demand Mode Supplement
(NZ203) for further calibration procedures.
START HERE
INPUT SIGNAL
FILTERING &
AVERAGING
Step 1
Enter Brightness Mode
Step 2
Pass Brightness Mode
and enter
Calibration Mode
From Step 6
Step 7
Select averaging
window between 1
and 65535 counts
Step 8
Save averaging
window settings
Step 9
Select [000] to leave the Calibration Mode
Step 10
Save settings
Step 11
Exit Code 1. Return to Operational Display
To Step 7
Step 4
Save settings
Step 5
Select averaging sampling
rate from 1 to 255 samples
Example
Step 6
Save averaging
sampling rate setting
Page 16
CODE 1 Display Configuration Modes All meter display modes, except the display brightness mode, are configured in Code 1 (See diagram below). See Code 1 diagram on Page 17 for a breakdown of first, second, and third digit settings.
Setpoint Annunciators Mode
The setpoint annunciators mode is configured by changing the first digit in Code 1. The setpoint annunciators can be configured to operate as follows:
On when the setpoint activates.
All annunciators are permanently on and each one only goes
off when its setpoint activates.
All annunciators are always off (See Note 1 on Code 1 diagram
on Page 17).
Setpoint 1 annunciator comes on indicating a rising signal.
Setpoint 2 annunciator comes on indicating a falling signal.
The example procedure on Page 21 shows how to select the setpoint annunciators to come ON when the setpoints are OFF (not active).
Update Display at Selected Sample Rate The meters default display update rate is 0.5 seconds and is set in the second digit of Code 1 as [X0X].
The display can be configured to update at the input signal sample rate selected in Code 2.
The example procedure on Page 22 shows how to configure the display to update at typically 10 samples per second by setting Code 1 to [X2X].
For these settings to take effect, the analog sample rate must be set at [2XX] in Code 2. See Code 2 Channel 1 Measurement Task and Sampling Rate on Page 23 for an example.
Manual Loader Mode
The meter can be configured to function exclusively as a manual loader by setting Code 1 to [X1X].
See Analog Output Module Supplement for full details on manual loader mode functions.
Display Functions Mode
The display functions mode in Code 1 allows you to configure:
The data source for the primary display.
The format of the display with last digit rounding, type of display
units, and decimal point placement.
A text character for the last digit.
The display functions mode is configured by changing the second and third digits in Code 1:
Selecting [X5X] enters the Data Source sub-menu.
Selecting [X6X] enters the Display Format sub-menu.
Selecting [X7X] enters the Last Digit Text Character sub-
menu.
Data Source Second Digit [X5X] The data source for the primary display is configured by selecting
5 in the second digit and the 0 in the third digit.
Note:
[XX1] Second Display and [XX2] Third Display only apply to DI-503 meters with three displays.
The second digit in Code 1 can also be used to configure the data source for the remaining functions in the third digit:
[X53] = Peak and Valley.
[X54] = Analog Output 1.
[X55] = Analog Output 2.
[X56] = Totalizer 1.
[X57] = Totalizer 2.
Selecting 5 in the second digit enters a sub-menu and allows you to select the data from one of a number of meter registers as the data source for the displays or functions selected in the third digit.
The example procedure on Page 19 shows how to select the data source for the primary display. The three digits are set to [X50].
Display Format Second Digit [X6X] Selecting 6 in the second digit enters the Display Format submenu where the following display format settings can all be configured:
Last digit rounding.
Display units (Decimal, octal, or optional 12 or 24-hour clock).
Decimal point placement.
The example procedure on Page 20 shows how to configure the three display format modes for the third digit selection.
Text Character Second Digit [X7X] Selecting 7 in the second digit allows you to select one of 54 characters and apply it to the last digit when the meter is in the operational display.
For example, if the meter was measuring a temperature, the display could be configured to display the reading with a C or an F in the last digit for C or F.
The example procedure on Page 21 shows how to configure the last digit text character as C for centigrade (C) for the third digit selection.
Note:
After setting any or all the above three modes [X5X], [X6X], [X7X], the Code 1 display must set back to [X0X] to leave Code 1 and carry on programming.
Page 17
P SOURCE
Page 18
Configure Data Source Procedure The following example procedure describes how to select the source of the data to be displayed for the third digit selection.
Example Procedure:
Configure the Primary Display with the display [diSP] as the data source by setting Code 1 to [X50]. See diagram at the bottom of the page for data source selection options.
P SOURCE
START HERE
CONFIGURE
DATA SOURCE
Step 1
Enter Brightness Mode
Step 2
Pass Brightness and
Calibration Modes
and enter Code 1
From Step 5
Step 6
Example
Programming Tip
Step 7
Select [000] to leave Code 1
Step 8
Save Data
Source setting
Step 4
Step 9
Exit Code 2. Return to Operational Display
Programming Tip
Page 19
The following example procedure describes how to configure the display format mode for the third digit selection and covers:
Last Digit Rounding.
Display Units.
Decimal Point Placement.
Example Procedure:
Configure the display format mode for channel
1 with rounding by 2s, decimal display units, and the decimal point placed between display digits 4 and 5 by setting Code 1 to [X61].
Operational Display
From Step 5
Example
START HERE
CONFIGURE
DISPLAY
FORMAT
Step 1
Enter Brightness Mode
Step 2
Pass Brightness and
Calibration Modes
and enter Code 1
Step 4
Set the Display
Format Mode to [106]:
1st Digit = 1 Rounding by 2's 2nd Digit = 0 Decimal display 3rd Digit = 6 Decimal point
Step 7
Select [X0X] to leave Code 1
Step 8
Save Data Source setting
Step 9
Exit Code 2. Return to Operational Display
0 Result
1 Channel 1
2 Channel 2
3 Channel 3
4 Channel 4
5 Default Display
6 Total 1
7 Total 2
Page 20
The following example procedure describes how to select the last digit text character.
Example Procedure:
Configure the Channel 1 with C as its last digit text character (for C) by setting Code 1 to [X71] to enter the Select Last Digit Text Character Mode. See diagram opposite.
START HERE
CONFIGURE
LAST DIGIT
TEXT CHARACTER
Step 1
Enter Brightness Mode
Step 2
Pass Brightness and
Calibration Modes
and enter Code 1
Step 4
Save setting
Example
Step 6
Save setting
To Step 7
From Step 5
Step 7
Select [X0X] to leave Code 1
Step 8
Save Last Digit Text Character setting
Step 9
Exit Code 2. Return to Operational Display
Page 21
Configure Setpoint Annunciators Procedure The following example procedure describes how to configure setpoint annunciators.
Configure Update at Sample Rate Procedure The following example procedure describes how to configure the display to update at the sample rate selected in Code 2.
Example Procedure:
Example Procedure:
Configure the setpoint annunciators to come ON when the setpoints are OFF (not active) by setting Code 1 to [1XX].
Update the display at the sample rate selected in Code 2 by setting Code 1 to [X2X].
START HERE
CONFIGURE
SETPOINT
ANNUNCIATORS
Step 1
Enter Brightness Mode
Step 2
Pass Brightness and
Calibration Modes
and enter Code 1
Step 3
Select SP Annunciators
setting [1XX]
Example
Step 4
Save setting and
enter Code 2
START HERE
CONFIGURE
UPDATE AT
SAMPLE RATE
Step 1
Enter Brightness Mode
Operational Display
Step 2
Pass Brightness and
Calibration Modes
and enter Code 1
Operational Display
Step 3
Select update at sample rate setting [X2X]
Example
Step 4
Save setting and
enter Code 2
Step 5
Exit Code 2. Return to Operational Display
Operational Display
Programming Tip
The Configuring Setpoint Annunciators and the Update at Sample Rate procedures can be combined so that Code 1 could be set to [12X] (for the above examples) in a single procedure.
Page 22
The Tiger 320 Series meter can be configured to measure almost any input signal. The measurement task and sampling rate for Channel 1 (CH1) is configured in the three digits of Code 2. The diagram below lists the available configuration selections in Code 2.
Example Procedure:
Configure CH1 for a voltage input with 10 samples/second (60 Hz) sampling rate and output rate of 0.1 seconds by setting Code 2 to [000].
START HERE
CONFIGURE CH1
MEASUREMENT
TASK & SAMPLING
RATE
Step 1
Enter Brightness Mode
PRES_S
Step4
Save setting and
enter Code 3
Step 5
Exit Code 3. Return to Operational Display
To Step 5
Page 23
Post processing functions refer to functions that occur to the input after it has been configured and scaled.
Example Procedure:
Configure the meter to apply square root to the CH1 signal by setting Code 3 to [100].
Post processing for Channel
1 (CH1) is configured in the first digit of Code 3. The diagram below lists the available post processing configuration
selections in Code 3 (1st digit only).
START HERE
CONFIGURE CH1
POST
PROCESSING
FUNCTIONS
Step 1
Enter Brightness Mode
From Step 3
Step 4
Save Post Processing
setting
Step 5
Exit Code 4. Return to Operational Display
Print Mode Data Printing Direct to Serial Printer Print mode data logging is a simple method of capturing data using the meters print mode. The data can be printed directly to a serial printer from the meter.
The print mode uses the meters serial communications port to connect to a remote serial printer. The data can be printed with or without a Day: Month: Year or Hours: Minutes: Seconds time stamp.
Programming tip
For full details on the Serial Mode, see Serial Communications Output Module supplement.
Print Mode Data Printing Direct to PC The print mode can also be used to print data to a PC where it is logged in a Windows Terminal program.
The print mode uses the meters serial communications port to connect to the PC. The data can be printed with or without a Day: Month: Year or Hours: Minutes: Seconds time stamp.
Time stamp settings are configured in Code 8.
Time stamp settings are configured in Code 8.
Page 24
Code 4 is a single code that combines all the configuration and post processing functions available for Channel 2.
When a dual input signal conditioner is installed, the second input signal is processed and displayed on CH2.
Measurement task and 32-point linearization for CH2 is configured in the 1st and 2nd digits of Code 4. The diagram opposite lists the available configuration selections in Code 4.
Example Procedure:
Configure CH2 for a direct voltage input with no linearization by setting Code 4 to [010].
See I-Series Input Modules Guide (Z87) for procedures to set up a dual input module.
START HERE
CONFIGURE CH2
MEASUREMENT
TASK
Step 1
Enter Brightness Mode
PRES_S
Step 4
Save CH 2 Measurement Task setting
Step 5
Exit Code 5. Return to Operational Display
Page 25
From Step 3
Code 5 is a single code that combines all the configuration and post processing functions available for Channel 3.
When a triple input signal conditioner is installed, the 3rd input signal is processed and displayed on CH3.
Post processing and measurement task functions for CH3 are configured in the 1st, 2nd, and 3rd digits of Code 5. The diagram opposite the
available configuration selections in Code 5.
lists
Example Procedure:
Configure CH3 to display the square root of a voltage input by setting Code 5 to [11X].
See I-Series Input Modules Guide (Z87) for procedures to set up a triple input module.
START HERE
CONFIGURE
CH3 FUNCTIONS
Step 1
Enter Brightness Mode
To Step 5
Step 4
Save CH3 setting
Page 26
SMART
000
From Step 4
Step 5
Exit Code 6. Return to Operational Display
Code 6 is a single code that combines all the configuration and post processing functions available for Channel 4.
When a quad input signal conditioner is installed, the 4th input signal is processed and displayed on CH4.
Post processing and measurement task functions for CH4 are configured in the 1st, 2nd, and 3rd digits of Code 6. The diagram opposite lists the available configuration selections in Code 6.
Example Procedure:
Configure CH4 as direct display of voltage input by setting Code 6 to [01X].
See I-Series Input Modules Guide (Z87) for procedures to set up a quad input module.
START HERE
CONFIGURE
CH4 FUNCTIONS
Step 1
Enter Brightness Mode
Step 4
Save CH4 setting
To Step 5
SMART
000
From Step 4
Step 5
Exit Code 7. Return to Operational Display
Page 27
See I-Series Input Modules Guide (Z87) for procedures to set up a dual, triple, or quad input module.
Linearization Table Notes
The third digit of Code 7 performs various math functions between channel 1 and channel
2 and stores this data in the result register.
The data in the result register can then be further processed by the selections made in the 1st and 2nd digits.
Example Procedure:
Configure Code 7 to add the input of CH1 and CH2 and directly display the result by setting Code 7 to [003].
START HERE
Page 28
Up to 4000 samples can be logged within the meter in the cyclic or linear FIFO mode and saved for later downloading to a PC, using a terminal evaluation program, or printing directly to a serial printer.
Data logging can be triggered (activated) from a setpoint, the program button, or from an external switch. See the 3rd digit in the diagram below.
Data from up to four selectable registers can be logged with one of the following printer or spreadsheet style time and date stamps. All time and date stamps are generated from an optional real-time clock (see the 2nd digit in the diagram below):
No time stamp.
Month - Day - Year. Hours:Minutes:Seconds.
Day - Month - Year. Hours:Minutes:Seconds.
Hours:Minutes:Seconds.
Printer style time and date stamps have a carriage return and line feed. Spreadsheet style time and date stamps are continuous on a single line.
See Serial Communications Module Supplement (NZ202) for full details on the Data Logging and Print Mode Options.
The TEST, HOLD, and LOCK pins are located at the rear of the meter to accommodate external switched digital inputs.
When switched to the COMMON pin, they can be programmed in Code 9 to perform remote resetting functions to add to the functionality of the meter.
Note:
CAPTURE, HOLD, and LOCK pins can be a setpoint activation source. See Setpoint Programming mode.
Page 29
All setpoint activation and control settings are selected and configured using the front panel buttons in the setpoint programming mode. Or, software configured via the meter configuration utility program if the meter is connected to a PC through the serial port. The meter has six software driven setpoints, independently configured to operate within the total span range of the meter and the selected input module.
Relay Output Modules
Four standard relay output module options provide a selection of 16 relay configuration options for DI-50 meters.
Three electromechanical relay output modules support a combination of 4/5 A Form A and 9/10 A Form C relays providing 12 configuration options. A solid state relay (SSR) output module supports 300 V, 210 mA DC SSRs.
A 22 opto-isolated I/O plug-in module can support six inputs and up to 16 outputs. The standard plug-in module has six inputs and six outputs that can be extended to 16 outputs with a 10 output add-on board.
320 Series Relay Output Module Options
Max Four
210 mA
(DC Only)
Max Four
5 A Form A
Max Two
4 A Form A Max Two
9 A Form C
Max Six
4 A Form A
Optional Opto-isolated
22 I/O Plug-in Module
Digital Outputs
Add-on Board
(10 outputs)
Standard I/O
Plug-in Module
(6 in/6 out)
Setpoint Programming Mode
See the Setpoint Programming Mode Logic Diagram opposite.
The setpoint programming mode is entered by pressing the meters P and
buttons at the same time.
Setpoint Activation Values
Each setpoint activation value is individually programmed. Setpoint activation values can be set within the total span range of the meter and the selected input module.
Setpoint and Relay Control Settings See the Setpoint and Relay Control Settings diagram on Pages 42 and 43.
The control settings provide access to the following setpoint and relay functions for configuration using the meters 1st, 2nd, and 3rd digits:
1st Digit Relay Energize Functions.
2nd Digit Setpoint Activation Source.
3rd Digit Setpoint Delay, Timer, and Reset and Trigger Functions.
To enter press P and buttons at the same time
Setpoint Programming Mode
Setpoint Activation Values
Enter these menus to set setpoint
(SP) activation values
[SP_1]
Setpoint 1 Default Setting = 180000
[SP_2]
[SP_3]
[SP_4]
[SP_5]
[SP_6]
Setpoint 2 Default Setting = 180000
Setpoint 3 Default Setting = 50000
Setpoint 4 Default Setting = 50000
Setpoint 5 Default Setting = 100000
Setpoint 6 Default Setting = 100000
Setpoint & Relay Control Function Settings
Enter these menus to configure SP control values
[SPC_1]
Setpoint 1
[SPC_2]
Setpoint 2
[SPC_3]
Setpoint 3
[SPC_4]
Setpoint 4
[SPC_5]
Setpoint 5
[SPC_6]
Setpoint 6
Page 30
Setpoint Programming Mode Logic Diagram
Relay Energize Functions
All setpoints activate at the setpoint value.
All relays/setpoints are programmable to energize above or below the setpoint value.
Setpoint Activation Source
Setpoints activate from any input channel, selected meter register, or external switched inputs (digital input pins).
Setpoint Latching
Setpoints can be programmed in relay latching modes.
Setpoint Reset & Trigger Setpoints can be programmed to reset selected registers, or be manually reset. They can also trigger a data print or a data log.
Setpoint Tracking
Setpoint tracking can
be applied to setpoints configured in the hysteresis, deviation, or PID modes.
Display Flashing
Display flashing can be applied to setpoints configured in the hysteresis or deviation modes.
Each setpoint can be programmed to make the display flash on and off while the setpoint is active, and keep it flashing until the setpoint de-activates.
Real-time Clock Option
Any setpoint can be programmed to operate from the real-time clock option.
Data Logging
Any setpoint can be programmed to log data within the meter (up to
4000 samples).
Data Printing to Serial Printer Any setpoint can be programmed to send data directly to a serial printer.
Data Printing to PC Any setpoint can be programmed to send data directly to a connected PC.
Hysteresis or Deviation
Each relay can operate in a hysteresis or deviation mode.
PID Control Settings
The PID (proportional, integral, derivative) control function provides exceptional control stability during control process applica-
tions. PID control is available from the following outputs:
Setpoint / relay output.
Analog output.
Relay and analog output at the same time.
PID control from the setpoint / relay output is available from SP1 and SP2 only.
There are two PID control outputs available via the analog output:
PID1 stored in register 50.
PID2 stored in register 51.
PID Control
Timer Modes
Each setpoint can be programmed to operate the relay in one of the following seven resident timer modes:
Normal Mode Timer
Single actuation, delay-on-make (DOM) and delay-onbreak (DOB).
Normally OFF/Pulsed ON Timers
Repeat ON Mode Timer multiple actuation, programma-
ble offand on-time.
Pulse ON Mode Timer single actuation, programmable
DOM and maximum on-time.
1-Shot ON Mode Timer single actuation, programmable
DOM and minimum on-time.
Normally ON/Pulsed OFF Timers Repeat OFF Mode Timer multiple actuation, program-
mable offand on-time.
Pulse OFF Mode Timer single actuation, programmable
DOB and maximum off-time.
1-Shot OFF Mode Timer single actuation, programmable
DOB and minimum off-time.
Hysteresis or Deviation
Each setpoint can be individually programmed to energize the relay in the hysteresis or deviation mode, with or without initial startup inhibit.
Hysteresis (deadband) is the programmable band above and below the setpoint value that determines when and for how long the relay is energized or de-energized. The setpoint can be programmed to energize the relay above or below the setpoint value.
The hysteresis setting can be any value between 0 and 65535 counts. The number of counts selected act both positively and negatively on the setpoint, forming a hysteresis band around the setpoint.
For example, if the setpoint setting is 500 counts and the hysteresis setting is 10 counts, the hysteresis band around the setpoint setting is 20 counts, starting at 490 counts and ending at 510 counts.
Note:
If hysteresis is set with ZERO counts, the relay energizes AT or ABOVE the setpoint value.
Page 31
Deviation (passband) is the programmable band around the setpoint in which the setpoint can be programmed to energize the relay inside or outside the deviation band.
The deviation setting can be any value between 1 and 65535 counts. The number of counts selected act both positively and negatively on the setpoint, forming a deviation band around the setpoint.
For example, if the setpoint setting is 1000 counts and the deviation setting is 35 counts, the deviation band around the setpoint setting is
70 counts starting at 965 counts and ending at 1035 counts.
Initial Start-up Inhibit.
On power-on, start-up inhibit prevents the relay from energizing on the first setpoint activation cycle. Depending on how the meter has been programmed, initial start-up inhibit either functions during a falling input signal, or during a rising input signal.
Relay Time Control Modes The following time control mode settings can cover almost every relay timer application.
All setpoints can be individually programmed to operate a relay in one of the following time control modes above or below the setpoint value.
Normal Mode
This mode individually programs a relays setpoint with delayon-make (DOM) and
delay-on-break (DOB)
settings.
Normally OFF / Pulsed ON Modes These are delay modes were the relay is normally off and pulses on when the setpoint activates.
Repeat ON Mode
Multiple actuation, programmable on and
off time settings.
Pulse ON mode (Programmable ON-time)
Single actuation, programmable DOM and
on time settings.
Single actuation, programmable DOM and
time minimum on
settings.
Normally ON / Pulsed OFF Modes These are delay modes were the relay is normally on and pulses off when the setpoint activates.
Single actuation, programmable minimum
off time and DOB settings.
Page 32
Pulse OFF mode (Programmable OFF-time)
Single actuation, programmable off time
and DOB.
Repeat OFF Mode
Multiple actuation, programmable off and
on time settings.
Each setpoint can be individually configured for basic to advanced operations in the following three levels. Each operational level is designed to provide only the required relevant setpoint and relay functions.
The modes at Level 2 and Level 3 can be set to OFF for each individual setpoint, ensuring that no other functions are programmed to influence the setup.
Level 1
Setpoint & Relay Basic Mode
This is an easily programmable mode for users who require the
following basic setpoint and relay functions:
First Digit Relay Energize Functions
Relays programmed to energize above or below the
setpoint value.
Second Digit SP Activation Source
Setpoints programmed to activate from selectable meter registers or one of six external switched inputs.
Third Digit Setpoint Latching
Relays programmed with latching and manual reset
options.
Level 2
Setpoint & Relay Intermediate Mode
Level 2 uses all Level 1 functions and is further extended by the following programmable modes. The functionality of the relay energize functions are extended by allowing the relays to be programmed with or without initial start-up inhibit.
Hysteresis, Deviation & PID Mode
This mode adds extra functionality to the basic mode by providing programmable hysteresis or deviation settings for all setpoints, or PID control from setpoints SP1 and SP2.
Timer Modes
These modes add even more functionality to the basic and intermediate mode by providing each setpoint with a choice of one of seven resident programmable timers.
Level 3
Setpoint & Relay Advanced Mode
Level 3 uses all Level 1 and Level 2 functions combined with reset and trigger functions to provide an extremely powerful advanced mode.
Level 3 enables you to program all setpoints individually for operations normally requiring sophisticated controllers.
Example Procedure:
The following procedure describes how to program setpoint
1 (SP1) for the following Level 1 setpoint and relay functions:
SP1 to activate from Channel 1 (CH1).
Relay to energize above SP1 value.
Relay to latch with manual relay reset.
See Setpoints and Relays Supplement (NZ201) for procedures to program all setpoint and relay operational levels (Level 1 to Level 3).
START HERE
CONFIGURE
LEVEL 1 SETPOINT
& RELAY
FUNCTIONS
Step 1
Enter Setpoint
Programming Mode
Step 2
Adjust setpoint 1 (SP1) activation value to e.g.
500 counts
Example
Step 3
Save SP1 activation
value setting
Example
Step 5
Enter SP1
source sub-menu
To Step 6
Programming tip
All required setpoint activation values (SP1 to SP6) can be adjusted before programming setpoint and relay control function settings. See Setpoint Programming Mode Logic Diagram on Page 34.
From Step 5
Example
Step 7
Save SP1
control settings
Step 9
Save SP1
control settings
Step 10
Exit SPC_2 and return to operational display
Page 33
Setpoint & Relay Control Settings Diagram
The diagram below and continued on Page 43 shows the 1st, 2nd, and 3rd digit control settings for the setpoints and relays.
XX5
Programming Tip
MODE
OFF
MODE
OFF
HYST
HYST
FLASH
OFF
TRACK
OFF
XX5
XX0
DEVIN
PID
PASS-B
SPAN
P-BAND
0.0%
INT
0.0
DER
0.0
AR%
0.1%
1.0
CYC-T
Page 34
DELAY
OFF
NORMAL
DOM
0.0
(DOB)
Programming Tip
DELAY
OFF
1 SHOT
0.0
0.0
PULSE
-PULSE
0.1
0.001
0.0
0.0
0.1
OFF-T
0.0
0.001
0.0
0.0
DOB
0.1
OFF-T
0.001
0.0
DOB
0.0
0.0
0.1
0.001
OFF
MAKE
DEST
OFF PRINT
OFF
OFF
MODE CONST
RES-C
Programming Tip
TRIG
OFF
SOURCE
DISP
Page 35
A Tiger 320 Series meter has 6,144 registers which are provided for use by the operating system and the powerful Custom Macro Programming system.
40 Manually Selectable Registers Using the front panel buttons, there are 40 registers that may be selected for use within the following functions:
[CodE_1] - Display Configuration [X50]. Selection of a register as the data source for displays, peak and valley, totalizers and analog outputs. (See pages 18 & 19)
Setpoint Control Settings [X1X]. Selection of a register
as the data source for a setpoint. (See Page 34)
Setpoint Control Settings [XX7]. Selection of a destination register that is to be reset by a setpoint with the contents of a selected source register. (See Page 35)
Setpoint Control Settings [XX7]. Select which registers contents are to be copied into the destination register by a setpoint. (See Page 35)
The 40 registers that can be selected as a data source, a reset source or a reset destination for the functions above are shown in the table on the right.
The table shows, in seven columns, the functions where these registers can be used.
Where a register is more likely to be used in a particular function, a closed circle is shown in the column. For those functions where a register is less likely to be used, an open circle is s hown.
No register number is shown for the first 11 functions, because these 11 functions are identified in the display menu for direct selection by their code names.
When cycling through the Registers Menu and then Registers 1 to 244, the numerical Register Set will increment through each decade in turn, from 1 to 0, while the button is held down. When [200] is reached, [oFF] or [tArE] will be displayed. To select a specific number set, the button should be released and pressed again each time the left most decade displays the desired number for that decade.
To quickly exit the numerical 1 to 244 Register Set, hold the button down while cycling through the decades, and release it when [oFF] or [tArE] appears.
Registers that Should Not be Used The following registers are contained within the selectable
1 to 244 Register Set, but they should not be selected because they are either reserved for future use, or for use by the operating system only:
15, 38, 47-48, 52-53, 61-64, 123-128, 140-141, 234-244
Any selection of these Registers may cause a malfunction.
Page 36
Resetting and Incrementing Using Setpoints Setpoints may be used to reset and/or increment registers. In the example shown below, 2 liter soft drink bottles are being filled and packed 12 to a case. Using the setpoint reset and increment feature, the number of bottles and the total number of filled cases is easily calculated and displayed. Totalizer 1 counts from 0 to 2, resets, and repeats. CH 2 counts from 0 to 12, resets, and repeats.
USING SETPOINTS TO INCREMENT AND RESET REGISTERS
Input Signal Pins 1 to 6 See the I-Series Input Modules Guide (Z87) for connection details of all input modules. On most single input signal conditioners, usually Pin 1 is the signal high pin (Hi +) and Pin 3 is the signal low pin (Lo ).
Function Pins Pins 8 to 15 Pin 8 Program Lock. By connecting the PROGRAM LOCK pin to the COMMON pin (pin 11 on the main PCB), the PROGRAM LOCK pin allows the meter's programmed parameters to be viewed but not changed.
Pin 9 Hold Reading. By connecting the HOLD READING pin to the COMMON pin (pin 11), the HOLD READING pin allows the
meter's display to be frozen. However, A/D conversions continue and as soon as pin 9 is disconnected from pin 11 the updated reading is instantly displayed.
Pin 10 Display Test and Reset. The DISPLAY TEST and RESET pin provides a test of the meter's display and resets the microprocessor when the DISPLAY TEST and RESET pin is connected to the COMMON pin (pin 11).
Pin 11 Common. To activate the HOLD, TEST and RESET, or LOCKOUT pins from the rear of the meter, the respective pins have to be connected to the COMMON pin.
Pins 14/15 AC/DC Power Input. These are the pins that supply power to the meter. See Power Supply for details of the standard and optional low voltage power supply.
Chassis Ground Tab. Only on versions with metal sheath casing.
Page 37
Carrier Board Output Pins Analog Outputs
Pin 16 Positive (+) analog output 1.
Pin 17 Negative () analog output 1 and 2.
Pin 18 Positive (+) analog output 2.
Serial Outputs RS-232 or RS-485
Relay Modules with up to 4 Independent 300V (210mA DC only) SSRs
Ethernet The Ethernet carrier board has the same analog output pins, with 10/100Base-T Ethernet (RJ-45 Socket).
Relay Modules with five or six 4A Form A Relays
Page 38
Open Collector / TTL / 5VDC Output (50 mA)
Relay Modules with up to four 5A Form A Relays
Flash Card Memory Module
Component Layout and External Devices Modular Construction
The Tiger 320 Series of 32-bit Programmable Meter Controllers incorporates, in one instrument, all the different functions required by todays automation and process control applications. This is made possible by modular construction, around standard case sizes, built to American, European, and Japanese standards.
The range comes with a wide variety of display options, including 5 or 6-digit numeric or alphanumeric displays, 6-digit LCD displays, and 51 or 101-segment red, green, or tri-color straight and circular bargraphs.
All meters are housed in one of three DIN case sizes, or the popular 4 ANSI case, and provide the ideal solution for your measurement and process control applications.
Modular construction ensures you dont have to pay for unnecessary hardware. Simply order the input and output options to suit your application.
Tiger 320 Series Modular Construction
When Serial Outputs are not required,
Relay
Module
Relay Output Pins
32, 31, 30, 29, 28, 27, 26, 25
Flash Card
Memory Module
Part Numbers
OR91 & OR92
Flash Card
Two NPN Open
Collector Outputs
The Standard Serial Output and Ethernet Output Carrier Boards accept all Relay and Logic I/O Modules
RS-232 or RS-485 Serial Output Pins, RJ-6 Socket Ethernet Output Carrier
Board has 10/100Base-T, with RJ-45 Socket
Analog
Output Pins
18, 17, 16
the Standard Serial Output
Carrier Board is available without Serial Output
to support Analog
Outputs and/
or Plug-in
Relay
Logic
I/O
Modules.
Serial
Output
Module
Single or Dual
Analog Output
Module
Display
Board
Input Signal
Conditioner
Processor
Board
Input Signal
Conditioner
Pins 1, 2, 3
Main
Board
LOCK
HOLD
TEST
COMMON
CAPTURE
AC / DC
Power Pins
14, 15
Page 39
Input Signal Conditioner
Processor
Board
Display Board
Analog Output Module PCB
Current or
Voltage
Selection
Header
CURRENT
Position
VOLTAGE
Position
Available in Single (0~4-20mA or 0-10V) or Dual (0-10V & 0-10V)
Standard Serial Output Modules RS-232 or RS-485 Note:
Externally mounted
Ethernet compatible
communication output
modules are available
that connect directly
to the standard (RS-
232 / RS-485) serial module outputs.
RS-485 Output Module PCB
RS-232 Output Module PCB
Opto Isolated I/O Modules Connect to External DIN Rail Mounting Breakout Box
10 Digital Outputs
Add-on Board
3M IDC
Cable
DIN Rail Mounting Breakout Box with Screw Terminal Blocks
Standard 6 Digital
Inputs/6 Digital Outputs
DIN Rail
Relay Module
Page 40
1. Install and wire meter per local applicable codes/regulations, the particular application, and good installation practices.
2. Install meter in a location that does not exceed the maximum operating temperature and that provides good air circulation.
3. Separate input/output leads from power lines to protect the meter from external noise. Input/output leads should be routed as far away as possible from contactors, control relays, transformers and other noisy components. Shielding cables for input/output leads is recommended with shield connection to earth ground near the meter preferred.
4. A circuit breaker or disconnect switch is required to disconnect power to the meter. The breaker/switch should be in close proximity to the meter and marked as the disconnecting device for the meter or meter circuit.
The circuit breaker or wall switch must be rated for the applied voltage (e.g., 120VAC or 240VAC) and current appropriate for the electrical application (e.g., 15A or 20A).
5. See Case Dimensions section for panel cutout information.
6. See Connector Pinouts section for wiring.
7. Use 28-12 AWG wiring, minimum 90 C (HH) temperature rating. Strip wire approximately 0.3 in. (7-8 mm).
8. Recommended torque on all terminal plug screws is 4.5 lb-in (0.51 N-m).
Page 41
Analog Output / Analog Retransmission.......................... 13-14 Calibration of Analog Output........................................... 13 Dual (0-10V) Analog Output............................................ 13 Location of Analog Output Module................................. 39 Pinout of Analog Output.................................................. 36 Scaling of Analog Output................................................ 13,14 Select Source for Analog Output.................................... 13 Auto Zero Maintenance for Weighing Applications......... 14 Set Parameters for CH1, CH2, CH3 & CH4................... 13 Averaging - Digital Filtering............................................... 14 Set Parameters for CH1, CH2, CH3 & CH4................... 13
Block Diagram of Software & Hardware............................ 4 Brightness Display.............................................................. 12
Calibration........................................................................... 13-16
Calibration Thermocouple or RTD.................................. 13 Manual Calibration.......................................................... 15 Single-Point Calibration................................................... 15 Two-Point Calibration...................................................... 15 Case Dimensions................................................................ 44 Modular Construction...................................................... 39 Channel 1 Settings.............................................................. 23-14
32 Point Linearization...................................................... 24 Analog Input Signal Sample Rate................................... 23 Counter/Resident Timer/Clock........................................ 23 Measurement Task.......................................................... 23 Post Processing.............................................................. 24 Print Mode....................................................................... 24 Sampling Rate................................................................. 23 Serial Mode..................................................................... 24 Smart Input Module......................................................... 23 Channel 2 Settings.............................................................. 25 Channel 3 Settings.............................................................. 26 Channel 4 Settings.............................................................. 27 Channel 1 & Channel 2 Results Processing
32 Point Linearization...................................................... 28 Maths Functions.............................................................. 28 Code 1 - Display Configuration......................................... 17-22 Configure Data Source Procedure.................................. 19 Configure Display Format Mode Procedure.................... 20 Configure Last Digit Text Char. Procedure...................... 21 Configure Setpoint Annunciators Procedure................... 22 Configure Update at Sample Rate Procedure................ 22 Data Source - 2nd Digit [X5X]......................................... 17 Display Format - 2nd Digit [X6X]..................................... 17 Display Functions Mode.................................................. 17 Manual Loader Mode...................................................... 17 Setpoint Annunciators Mode........................................... 17 Text Character - 2nd Digit [X7X]..................................... 17 Update Display at Selected Sample Rate....................... 17 Code 2 - Channel 1 Measurement Task
and Sampling Rate........................................................ 23
Code 3 - Channel 1 Post Processing
and Serial Mode Functions.......................................... 24
Code 4 - Channel 2 Measurement Task
and Sampling Rate........................................................ 25 Code 5 - Channel 3 Functions........................................... 26 Code 6 - Channel 4 Functions........................................... 27 Code 7 - Result Processing............................................... 28 Code 8 - Data Logging & Print Mode................................ 29 Code 9 - Functions for Digital Input Pins......................... 29 Code Blanking..................................................................... 11-12
Page 42
Clock/Timer
Configuration................................................................... 23, 26, 27 Real-time Clock Configuration........................................ 23, 26, 27 Real-time Clock Date...................................................... 29 Time Stamp..................................................................... 29
Component Layout & External Devices Modular Construction...................................................... 39 Component Layout.......................................................... 40 Connections
Carrier Board Output Pinouts.......................................... 36 Connector Pinouts........................................................... 37 DeviceNet........................................................................ 38
External Devices............................................................. 40 Rear Panel Pinout Diagram............................................ 37 Controls & Indicators......................................................... 6-7 Alphanumeric LCD Displays........................................... 6 Down Button.................................................................... 6 Error Message................................................................. 7 LCD Display.................................................................... 6 Program Button............................................................... 6 Program Lockout Switch................................................. 7 Scrolling Display Text Messaging.................................... 6 Setpoint Lockout Switch.................................................. 7 Up Button........................................................................ 6 Data Logging
Downloading Logged Data from Meter........................... 29 Printing Logged Data...................................................... 29 Real-time Clock............................................................... 29 Digital Input Pins................................................................ 29 Display Brightness Setting................................................ 12 Display Functions............................................................... 17-22 Data Source.................................................................... 19 Display Format and Decimals......................................... 20 Display Rounding............................................................ 20 Last Digit Text Character................................................. 21 Setpoint Annunciator Mode............................................. 22 Update at Sample Rate................................................... 22 Filtering
See Averaging Samples & Averaging Window
Front Panel Controls........................................................... 6-7 Front Panel Programming Codes...................................... 9-10 Main Programming Mode................................................ 9 On Demand Modes......................................................... 10
and User Loaded Tables................................................. 25
Channel 3 Temperature Sensors
and User Loaded Tables................................................. 26
Channel 4 Temperature Sensors
and User Loaded Tables................................................. 27 Result of CH1 & CH2 User Loaded Tables..................... 28
Table Settings.................................................................. 14, 28 Macro Check 11-12 Manual Loader..................................................................... 17 Math Function
Cross Channel Math....................................................... 4, 28 Result Processing........................................................... 28 Modbus................................................................................ 14
Model Type Check............................................................... 11 On Demand Functions........................................................ 13 Panel Cutout........................................................................ 44 PID Control Settings........................................................... 31, 34 Power Supply...................................................................... 37 Prescaling
Channel 1........................................................................ 23 Channel 2........................................................................ 25 Print Mode............................................................................ 24
Programming Codes........................................................... 9-10 Programming Conventions................................................ 8 Registers
Registers That Can Be Selected..................................... 36 Registers That Should Not Be Selected......................... 36 Resetting and Incrementing Using Setpoints.................. 36 Relay & Logic Output Modules.......................................... 38 Serial Communication
Configuration................................................................... 24
Pinouts............................................................................ 38
Setpoint Programming Mode............................................. 30-35 Data Logging................................................................... 31 Data Printing to PC......................................................... 31 Data Printing to Serial Printer......................................... 31 Display Flashing.............................................................. 31 Hysteresis or Deviation................................................... 31-32, 34
Level 1 - Basic Mode - Prog. Procedures....................... 33 PID Control Settings....................................................... 31, 34
Real-time Clock Option................................................... 31 Real Time Control Modes............................................... 32 Relay Energize Functions............................................... 31 Relay Output Modules..................................................... 30
Setpoint & Relay Control Settings................................... 30, 34 Setpoint Activation Source.............................................. 31 Setpoint Activation Values............................................... 30 Setpoint Latching............................................................ 31 Setpoint Reset & Trigger................................................. 31, 35 Setpoint Tracking............................................................. 31 Timer Modes................................................................... 31, 35
Smart Input Modules
Setting Up....................................................................... 23
Supplements
See Literature Overview
Table of Contents................................................................ 1 Timers.................................................................................. 31
Configuration................................................................... 23, 26, 28 Delay Settings................................................................. 35 Modes............................................................................. 32
Totalizers
Setting............................................................................. 13-14
Page 43
PANEL CUTOUT
Case will mount in standard 1/8 DIN cutouts
SIDE VIEW
Straight-thru Connector
for meters with output board 20mm (0.79")
3.7mm
(0.15")
45 mm
(1.77")
43.4 mm
(1.71")
DIN Cutout spacers
40.8 mm
(1.61")
5.3 mm
(0.21")
117 mm
(4.61")
Right-angled Connector
11.8mm (0.47")
For extra strength in portable applications, the 8 DIN spacers should be snipped off and the Mosaic fitting cutout used. Alternatively, the High Strength Panel Mounting Kit (Part # OP-PMA96X48) can be used.
The 96x48mm case is particularly suitable for
mounting in mosaic panels or insulative panels up to 2" thick. They can also stack mount, 2 up in existing cutouts for 1/4 DIN
(96x96mm) or 4 up in 1/2 DIN (96X192mm).
4mm
(0.16")
8 places
3mm
(0.12")
8 places
1/8 DIN
Cutout spacers
Mosaic Fitting
87.4mm
(3.45")
40.8mm
(1.61")
43.4mm
(1.71")
Snug Fitting
Loose Fitting
91.6mm
(3.6")
92 mm
(3.62")
These dimensions are
increased by 1.6mm (0.06") when the metal surround case is installed.
TOP VIEW
Max. panel thickness
When extra panel mounting tightness is required, order the optional screw mount clip. P/N:(OP-MTLCLIP)
O-ring
Gasket
Base
Removable
Key-lock
Cover
Various bezel colors
are available.
Black is standard.
Clear Lockable
NEMA 4X
Splash Proof Cover
P/N:(OP-N4/96x48)
FRONT VIEW
1/8 DIN 96x48mm
96 mm
(3.78")
Safety
Catch
48 mm
(1.89")
3.9 mm
(0.15")
typical
450 State Place, Escondido, CA 92029 Tel: 1-760-598-9899 USA 1-800-839-6283 Thats 1-800-TEXMATE Fax: 1-760-598-9828 Email: [email protected] Web: www.texmate.com
Page 44
For product details visit www.texmate.com Local Distributor Address
Texmate is an American manufacturer of high durability industrial grade panel meters, bar graphs, and transducers. Texmate's meters are frequently equipped with relays and various signal outputs for industrial automation applications and are known for their extremely long service life.